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SYNTHESIS OF GAMMA MONOCLINIC SULFUR

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SYNTHESIS OF GAMMA MONOCLINIC SULFUR ( synthesis-gamma-monoclinic-sulfur )

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US 10,991,944B2 15 16 SynthesisandFabricationProcedures mogravimetricanalysis(TGA).Thermogravimetricanalysis FIG.1showsaschematicdiagramforthevapordeposi- wascariedoutinnitrogenfromroomtemperatureto60° tionofgammamonoclinicphasesulfuroncarbonnanofibers C.ataheatingrateof10°C./min.Theweightloadingofthe (CNFs).TheCNFsarefabricatedusingstandardmethods. cathodeswasabout50%with0.6-0.7mgofgammamono TheCNFsarethenholepunched(diameter1mm)and 5 clinicphasesulfur(FIG.4B). placedinthevapordepositionasembly. ElectrochemicalCharacterization Thevapordepositionassemblyconsistsofastainlesstel Electrochemicalcharacterizationwas cariedoutwith autoclaveasshowninFIG.2.Othermaterialscommonly gammamonoclinicphasesulfurvapordepositedonCNFsas usedforautoclavesmaybeemployedaswel,forexample, apositiveelectrode,alithiumdisk(diameter13mm)asa aluminumautoclaves.Typicaly,theautoclaveconsistsofa10negativeelectrode,acelgardseparatoranda30microliter toppartorautoclavelidandbotompartthatdefinesan electrolyte(1MLIPF.inethylenecarbonate:diethylenecar autoclavechamber.Thetoppartformsalidthatcoversthe bonate1:1v/v)inaCR2032coincel.Thepositiveelectrode chamberofthebotompart.Thechamberofthebotompart wasfre-standing,hadabouta50%weightloadingof consistsofasulfurreservoirzoneandsievezone.Thesulfur gammamonoclinicphasesulfurandanabsoluteamountof reservoirzoneofthisparticularaparatusisloadedwith15gammamonoclinicphasesulfurofabout0.6-0.7mg.To about10.8-1gramsofsulfur(Sigma-Aldrich)inanalumi- analyzetheelectrochemicalperformance,charge-discharge numboat.Thesieveisthenplacedsuchthatbublesofhot testswereperformedataslowC/50ratetobeabletodetect meltedsulfurdonotcontacttheeighttotencathodesthatare evidenceofsidereactions. placedonthesieve,i.e.adistanceofabout5cm is Fre-standingcarbonnanofibers-basedelectrodesare maintainedbetwenthetopmostpartofa20mLaluminum20definedaselectrodeswithoutbinderandconductiveadi crinkledishfromVWR,andthesieve.AnO-ringisusedto tiveswhichmaybeheldandusedindependentlyofa sealtheautoclavetopreventescapeofsulfurvapor.After metaliccurentcolector.Thesearestandaloneelectrodes heatingtheautoclavefor25hoursinanovenataspecified sincetheyhaveelectronchanelsoriginatingfromcarbon temperatureof,forexample,175°C.,theautoclavewas nanofibersandmaynotneedanaditionalmetalicshetfor coledtoambienttemperatureofabout18-25oC.inan25mechanicalstabilityandelectricalconductivity.Depending ambientairenvironment.Itisbelievedthatsuddenremoval onspecificdevicerequirements,onemayneedtousea oftheautoclavefrom175°C.toambientatmosphereresults curentcolectorshet. inahigh-temperaturegradientthatfacilitatestheformation FIG.5AshowsinitialdischargeandchargecurvesatC/50 ofgammamonoclinicphase. withacapacityofabout170mAh/gand169mAh/g.The MaterialCharacterization 30curvesalsodisplayasingleplateauconversionwithno SEMimagesshowaconformalcoatingofthegamma evidenceofsidereactions. monoclinicphasesulfuronthecarbonnanofibers,inadi- FIG.5Bshowscharge-dischargecurvesathighercurent tiontolargechunksofthegammamonoclinicphasesulfur rates,C/10,C/5andC/2.Thecorespondingdischarge locatedintheinterfiberspacing.Thephaseofthesynthe- capacitiesare10,1000and920mAh/g,mrespectively. sizedmaterialwascharacterizedusingX-raydifraction;the35Thiselectrodedemonstratesstableoperationalperformance, peaksmatchwelwiththegammamonoclinicphasesulfur, exhibitingarelativelyconstantcapacityover130cycles. acordingtotheJointCommitteeonPowderDifraction FIG.5Cshowsstablecharge-dischargecurvesatacurent Standards(JCPDS)Database.Thegammamonoclinicphase rateofC/2forvariousnumbersofcycles. sulfurdepositedcarboncathodeswereemployedincarbon- ThecyclicvoltammogramofFIG.5D,conductedata ate-basedelectrolytes(1MLiPF6inEC:DEC(1:1v/v)and40scanrateof0.05mV/s,showsasinglestableplateauduring showedasingleplateaudischarge-chargebehaviorwithan boththeoxidationandreductioncyclescorespondingtothe exceptionalcapacityof80mAh/gafter10cyclesataC/2 charge-dischargecurves. cyclingratewithhighcoulombiceficiency.Thecurent FIG.5Edisplaystherateperformanceofgammamono loadingis0.5-0.7mgofgammamonoclinicphasesulfur, clinicphasesulfurvapordepositedontheCNFstoforma with30% higherweightloadingsofgammamonoclinic45cathode.Thecathoderetainedcapacitiesofabout80 phasesulfurbeingposible.Inadition,thesecathodesare mAh/gatarateofC/20,70mAh/gatarateofC/10,750 usedwithoutaditionalbinders/curentcolectorsfurther mAh/gatarateofC/5and600mAh/gatarateofC/2for eliminatingdeadweightinthebatery.Useofthegamma 30cycleseach.Furtherdecreasingthecurentdensityto monoclinicphaseofsulfurwithanon-confinement-based C/10,acapacityof700mAh/gcouldbeachieved,demon aproachenablestheuseofasolidstatereactionwithoutthe50stratingtheexceptionalratecapabilityoftheelectrode. needforcomplexandexpensiveconfiningarchitecturesand TheLi Sbaterydemonstratedultra-stableandlong-life bypasespolysulfideformation,enablingthebateryto cyclingperformancefor130cyclesatacurentrateofC/2 achieveahighcapacitywithanextendedcyclelife. withacapacityofabout70mAh/g.Thisremarkable Amorphologicalanalysisofthevapordepositedsulfuron stabilitycanbeatributedtothesolidtosolidconversionof theCNFswasconductedusingscaningelectronmicros-5gammamonoclinicphasesulfurtoLi,S,therebyeliminating copy(SEM).TheSEMimages(FIGS.3A-3D)showthatthe formationofpolysulfides.Theexcelentperformanceof sulfurisdepositedconformalyontheexteriorsurfacesof thesegammamonoclinicphasesulfurelectrodesdemon CNFs,andthatblocksofsulfuraredepositedinbetwenthe stratesthefeasibilityofhigh-energycarbonate-basedLiS celsforpracticalaplication. material,X-raydifractionwasemployed.TheX-raydif-60 ItisconsideredthatLi–Sbateries,aswelasothersulfur fractionpeaksofthevapordepositedsulfurmatchedthe bateries,canbemadewithgammamonoclinicphasesulfur paternofgammamonoclinicphaseofsulfur(JCPDSfile loadingsoncarbonnanofibersoffrom3-6mg/cm2,orfrom fromtheInternationalCenterforDifractionData)(FIG. 4-5mg/cm2 4A).X-raydifractionalsoconfirmedthatthedeposited Fre-standingcarbonnanofiber/Scathodeswerealso sulfurwasacrystalinematerialthatalowsforuseofthe65testedforlong-termcyclinginroomtemperatureNa S sulfurintheLi-Sbaterywithoutconfinement.Weight bateries.Theas-preparedCNF/S(~1.08mg/cm2,43.8wt% loadingofthesulfurontheCNFswascalculatedbyther- S)cathodeswereuseddirectlyascathodesin2032type fibersintheinter-porearea.Toanalyzeandquantifythe

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