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Chemical Processes and Use of CO2

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Chemical Processes and Use of CO2 ( chemical-processes-and-use-co2 )

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CO2 AS A POLYMER BUILDING BLOCK FUNDED PROJECTS for use in polyurethane synthesis. For products with commercial potential, a process will be developed that meets the requirements for industrial-scale implementation. The figure below shows synthetic routes to polymeric ma- terials that are to be studied during the project. The time requirements for the different reaction pathways shown will vary depending on the specific technical challenges presented. 1.3.2 Development of new highly active catalysts for the production of polycarbonates At the beginning of the project, the focus was on using zinc glutarates as cost-effective catalysts for the copolymerisation of propylene oxide and CO2. The disadvantage of these heterogeneous catalysts is their low activity in the copolymerisation reaction. Studies have shown that copolymerisa- tion occurs on the surface of the zinc glutarate particles, which is why the particles were very finely divided and activated in water. While this led to an improvement in catalyst activity, the observed increase was not as great as had been hoped and was less than what was needed. By combining careful analysis of the crystal structures of zinc succinate, zinc glutarate, zinc adi- pate and zinc pimelate with copolymerisation experiments and theoretical calculations it was possible to show that the optimum Zn-Zn distance lies between 4.3 Å and 5.0 Å.2 However, studying surface structure-activity rela- tions has identified a number of obstacles. Even if it were possible to reduce the size of the zinc glutarate particles so that they had the size of the crys- tallographic unit cell, the activity would still not have reached the level ex- pected of a highly active catalyst. Attention therefore turned to studying ho- mogeneous systems of dinuclear zinc systems as they enable higher activity in the copolymerisation of propylene oxide and carbon dioxide. In light of these considerations, the decision was made to put further work on hetero- geneous catalytic systems on hold and to focus on homogeneous systems as higher levels of activity can be achieved with the latter. Another advantage of studying single-site catalysts is that the analysis of the reaction mecha- nism is usually simpler. Theoretical calculations (P. Deglmann, BASF) showed that depolymerisation (backbiting) is sterically hindered in the copolymeri- sation of cyclohexene oxide (CHO) and CO2. Chain growth is therefore strongly favoured over depolymerisation, in contrast to the copolymerisation reaction involving propylene oxide.3 To incorporate this finding into the catalyst design it is necessary to synthesise catalysts with high Lewis acidity at the metal centres in order to generate stronger metal-oxygen bonds. Beta- diketiminate complexes were therefore synthesised, as the Lewis acidity of the zinc centre could be controlled by using different acetylacetone deriva- tives. A large number of dinuclear β-diketiminate complexes were synthesised, two of which showed extremely high activity for the copolymerisation 39

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