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DREAM PRODUCTION FUNDED PROJECTS operating in Niederaußem since 2013, where it is being used to study the reac- tion of hydrogen and CO2 captured from the power plant’s flue gas stream to form methane or methanol – a process commonly referred to as Power-to-Gas. In order to create realistic operating conditions, the carbon dioxide used is that from the CO2 liquefaction and filling unit at the Niederaußem plant. Assessing the success of this P2G process has involved use of the results generated by the ‘Dream Production’ project. The project results concerning the chemical and process engineering aspects of the new polyether carbonate polyol technology have provided a foundation for successfully scal- ing up the technology to the demonstration level. Covestro has invested around 15 million euros in a demonstration facility with a pro- duction volume of around 5000 metric tons per year at its Dormagen site, which went on stream in 2016. The CO2-containing poly- ols are now being sold under the cardyonTM name (see Figure 3). One of the first customers for this new product is the mat- tress manufacturer Recticel. The project has significantly strengthened Germa- ny’s position as a technology hub, particularly the market competitiveness of companies involved in the carbon capture and utilisation field. The project has also earned a number of national and international awards in recognition of its innovative impact, including: Top 3 Deutscher Nachhaltig- keitspreis / Initiativen [Top 3 in the National German Sustainability Award/ Initiatives] (2011); Land der Ideen (‘Land of Ideas’ – German Government and Industry Award) (2012); KlimaExpo.NRW (2015, Figure 4), EUROPUR Sustain- ability Award (2016); ICIS Innovation Award (2016); Sustainia100 (2016); CEFIC European Responsible Care Award, Category: Environment Award (2016). Fig. 17: Marketing of CO2-derived polyols under the cardyonTM name. Fig. 18: The ‘Dream Production’ team receiving an award at the KlimaExpo.NRW. 49PDF Image | Chemical Processes and Use of CO2
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