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Chemical Processes and Use of CO2

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Chemical Processes and Use of CO2 ( chemical-processes-and-use-co2 )

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3 ENERGY-EFFICIENT PROCESSES CO2-KOMPRESSOR Work Package 5: Development and testing of key components and subsystems To test system functionality and compatibility, the following combinations of subsystems were examined: electric drive and gas bearing; electric drive and shear force reduction sleeve; electric drive and gas bearing and single stage of compressor; power electronics for power supply, measurement and control functions. Work Package 6: Development, construction and testing of a prototype The results accumulated over the development period for the individual system components were then brought together by building a working pro- totype (function model) of the entire system. When installed in the overall system, the individual components necessarily interacted with one another (e.g. through vibrational excitation). Tests were then carried out on the pro- totype CO2 compressor to determine whether the requirements regarding buildability, overall functionality and performance data (pressure, tempera- ture and efficiency) were met. The production and fabrication of the wor- king prototype was conceived so that each step of the process could be in- dividually assessed and documented. This was necessary as there was no established body of knowledge regarding such aspects as constructability and fabrication for the type of miniaturised machines being studied here (heat pumps with electric power ratings of up to 50 kW and thermal power ratings of up to 200 kW). It was also important to ensure that all faults and errors during the development phase were identified as such and that the function model was reproducible. Fig. 87: Prototype undergoing lab testing 208

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