Chemical Processes and Use of CO2

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Chemical Processes and Use of CO2 ( chemical-processes-and-use-co2 )

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EEMANAGEMENT FUNDED PROJECTS 3.10 EEManagement–Energyefficiency management and benchmarking for the process industry BMBF Project 033RC1008 Project Coordination: Dr. Christian Drumm, Covestro Deutschland AG Project Partner: Bayer Technology Services GmbH, Bayer MaterialScience AG – Covestro AG (seit 01.09.2015), BASF Personal Care and Nutrition GmbH, bitop AG, Clariant Produkte Deutschland GmbH, instrAction GmbH, INOSIM Consulting GmbH, RWTH Aachen University Lehrstuhl für Prozesstechnik, Technische Universität Dortmund, Fakultät Bio- und Chemieingenieurwesen, Lehrstuhl für Anlagen- und Prozesstechnik, Lehrstuhl für Fluidverfahrenstechnik 3.10.1 Introduction Energy efficiency is a key factor in determining success in the chemical in- dustry, not just from an economic perspective, but also in social and polit- ical terms. As a result of increasing energy prices, energy costs now make up a very significant proportion of overall production costs. Furthermore, as a producer of greenhouse gases, the chemical industry has a duty to so- ciety to contribute significantly to achieving climate protection goals. At present, energy efficiency improvements represent the most effective and most economical lever with which to effect sustainable reductions in energy consumption. At the same time, legislative bodies are demanding ever great- er improvements in energy efficiency, such as the revised exemption rules set out in the latest version of the German Renewable Energy Sources Act. The systems used to manage energy consumption are based on the require- ments stipulated in the international standard ISO 50001. At present, energy efficiency management systems focus on identifying and quantifying (pro- duction-specific) energy consumers and on short-term initiatives aimed at identifying and implementing potential energy savings. Most of the effort is concentrated on large-scale continuous plants. Far less knowledge and experience has been acquired with respect to the significant energy saving potentials of life science processes. The sheer diversity of the industrial pro- cesses deployed, the use of different energy sources, the lack of appropriate benchmarks and the lack of an agreed definition and methods for measur- ing energy efficiency often represent serious obstacles that reduce the utility of these systems. The foundation for this collaborative project was the energy management system STRUCTese® (Structured Efficiency System for Energy) that was de- 249

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