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3 ENERGY-EFFICIENT PROCESSES IL-WIND IL additive was effective at preventing damage. Adding just 1% of the IL to a low reference oil resulted in a four-fold increase in the runtime to failure. Subsequent lubrication tests were carried out to provide further confirmation of the basic tribological properties of the new lubricant prior to Merck scaling up production of the formulation to 1000 litres. This quantity was sufficient to run an extended test campaign on large bearings. Testing was halted after 3000 hours with no bearing damage detected. The trials demonstrated the funda- mental suitability of the bearing lubricant and its potential to prevent damage to the bearings. 3.14.3 Exploitation, commercialisation and dissemination of results Early bearing failure reduces the availability of wind turbines to supply carbon-free power and thus diminishes the expected environmental and economic benefits. The excellent tribological properties and intrinsic con- ductivity of the lubricant with IL additive that was developed during the IL WIND project can mitigate the bearing failure mechanism and prevent tur- bine downtime. There is therefore less need to use conventional fossil-based fuel to compensate for the loss in wind power generating capacity. Further field verification trials will be performed on existing wind turbines with the aim of continuing development of the lubricant through to market introduction. None of the results achieved in this project would have been possible with- out the productive collaboration between the academic and industrial part- ners. A total of ten Bachelor’s theses, four Master’s theses and four doctoral dissertations were completed during the IL Wind project. 274PDF Image | Chemical Processes and Use of CO2
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