Metrics of Green Chemistry and Sustainability

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ACS Sustainable Chemistry & Engineering Perspective Table 2. Twelve Principles of Green Chemistry 1. Waste prevention not remediation 2. Atom efficiency 3. Less hazardous/toxic materials 4. Safer products by design 5. Innocuous solvents and auxiliaries 6. Energy efficient by design Scheme 2. High Atom Economy Processes 7. Renewable rather than depleting raw material 8. Shorter synthesis (avoid derivatization) 9. Catalytic rather than stoichiometric reagents 10. Design products for degradation 11. Analytical methods for pollution prevention 12. Inherently safer processes 2) by Anastas and Warner in 1998,11 in which the overall guiding element is “benign by design”. ■ CATALYSIS: THE SOLUTION TO POLLUTION As the phloroglucinol example clearly showed, a major source of waste, particularly in the fine chemicals and pharmaceuticals industries, is the use of stoichiometric reagents in organic synthesis. Illustrative examples are stoichiometric oxidations with chromium(VI) reagents, permanganate and manganese dioxide, and reductions with metal hydride reagents (LiAlH4, NaBH4) and metals (Na, Mg, Zn, Fe). Similarly, mineral acids (H2SO4, HF, H3PO4) and Lewis acids (AlCl3, ZnCl2, BF3), employed as reagents in a wide variety of reactions such as Friedel−Crafts alkylations and acylations, and bases, used in stoichiometric quantities in many classical organic syntheses, are major sources of waste. The solution to waste minimization in (fine) chemicals manufacture is evident: substitution of archaic stoichiometric methodologies with atom economic catalytic alternatives.12,13 After all, a catalyst is a substance that accelerates the rate of a chemical reaction without being consumed and, therefore, not generating waste. Relevant examples of high atom economy processes are catalytic hydrogenation, oxidation, carbonylation, and hydroformylation (Scheme 2). Solvent losses are another major source of waste in industrial organic synthesis, and in our original inventorization of the E factors of industrial processes if solvent losses were not known, we assumed that they would be 10% of the amount used in the process. In hindsight, this was probably overly optimistic, certainly in the case of multistep syntheses of advanced pharmaceutical intermediate (APIs), where different solvents are often used for the various steps and cross-contamination becomes an issue. It is also worth mentioning that solvents are not always needed or can be used in much lower amounts, for C example, in slurry to slurry processes. In short, the key to green and sustainable chemistry is the use of catalysisheteroge- neous, homogeneous, organocatalysis and biocatalysisin organic synthesis.14 Since the solution is so obvious, why have catalytic processes not been as widely used in pharmaceuticals and fine chemicals manufacture as in bulk chemicals? One reason is that much smaller production volumes are involved, and therefore, the need to minimize waste was less acute than in bulk chemicals manufacture. A second reason is that the economics of bulk chemicals manufacture dictate the use of the least expensive reagents which, generally speaking, were the most atom economical. For example, O2 and H2O2 are not only the least expensive oxidants (per mole), they also have the highest atom economy in oxidation processes. Similarly, H2 and CO are highly atom economical reagents for reduction and C−C bond formation, respectively. Additional reasons are the fact that time-honored classical stoichiometric reagents generally exhibit broad applicability and shorter development times compared with that of cleaner, catalytic alternatives. Consequently, environmentally (and economically) inferior technologies are often used to meet stringent market deadlines, and subsequent process changes are prohibitive owing to problems associated with regulatory approval. Nonetheless, driven by the pressing need to reduce waste, in the last two decades, more emphasis has been placed on the use of catalytic methods in organic synthesis, in particular, in the manufacture of advanced pharmaceutical intermediates (APIs).15 ■ Atom Economy and the E Factor. In order to perform meaningful comparisons of different routes to a particular product, we need metrics to measure greenness.16−20 The two oldest green metrics, the above-mentioned atom economy DOI: 10.1021/acssuschemeng.7b03505 ACS Sustainable Chem. Eng. XXXX, XXX, XXX−XXX MASS-BASED METRICS OF GREENNESS

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