Industrial Heat Pumps

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Industrial Heat Pumps ( industrial-heat-pumps )

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IEA Implementing Agreements Heat Pump Programme – Annex 35 Industrial Energy-related Systems and Technologies – Annex 13 Slaughter House in Zurich (Switzerland) In 2011, a new thermeco2 heat pump system for hot water generation and heating was put into operation in the slaughterhouse Zurich. With a capacity of 800 kW, the plant is the largest ever built in Switzerland. The thermeco2 machines deliver the required 90 °C with better COPs compared to other refrigerants. The heat pump system is built up of 3 heat pumps thermeco2 HHR 260. The heat pump uses waste heat of an existing Ammonia refrigeration machine, an oilcooled air compressor plant and the installed fan-coil units as heat source. For this reason the heat is collected in a waste heat buffer storage connected with the heat pump evaporators. Because of the closed waste water circulating loop no special measures to avoid corrosion are necessary. The warm side of the heat pumps is connected with a hot water buffer storage. The consumer (warm water for slaughtering and cleaning purposes, feed water for a steam generator and the heating system) are provided from this buffer storage using their consumer pumps tailored to the particular demand. Because of the extremely low space requirement, this large heat pump system could be installed in a container system on the roof of the slaughterhouse in a short distance to urban residential development. Only authorized personal has access to the container and CO2 sensors have been installed that activate an alarm when healthy concentration levels are exceeded. All of the thermal energy for the slaughterhouse Zurich was previously provided with steam boilers. The customer's decision for a high temperature heat pump system with CO2 as a refrigerant on this scale had several reasons. The efficiency advantages of the high temperature heat pump system clearly have priority. Running this heat pump plant the city of Zurich, represented by the Umwelt- und Gesundheitsschutz Zürich (UGZ) and the Elektrizitätswerk Zürich (ewz) as Contractor make an important contribution towards the "2000 Watt Society" of the city of Zurich. In the calculated overall balance of the slaughterhouse, CO2 emissions can be reduced by approx. 30 %. By using the heat pump system, 2,590 MWh from fossil fuels can be saved per year, representing an annual reduction in CO2 emissions of 510 tonnes. IEA Heat Pump Programme 8 www.heatpumpcentre.org

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