Patent Lithium Extraction with coated ion exchange particles

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Patent Lithium Extraction with coated ion exchange particles ( patent-lithium-extraction-with-coated-ion-exchange-particles )

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US 10,695,694B2 56 aleachatefromamineralorcombinationofminerals,a patent,orpatentaplicationwasspecificalyandindividu leachatefromaclayorcombinationofclays,aleachatefrom alyindicatedtobeincorporatedbyreference. recycledproducts,aleachatefromrecycledmaterials,or combinationsthereof.Insomeembodiments,theacidsolu tioncompriseshydrochloricacid,sulfuricacid,phosphoric 5 BRIEF DESCRIPTION OF THE DRAWINGS Thenovelfeaturesoftheinvention aresetforthwith acid,formicacid,aceticacid,orcombinationsthereof.In particularityintheappendedclaims.Abeterunderstanding acid,hydrobromicacid,chloricacid,perchloricacid,nitric someembodiments,thesaltsolutionfurthercomprisesan ofthefeaturesandadvantagesofthepresentinventionwil impurityderivedfromthecoatedionexchangeparticle.In beobtainedbyreferencetothefolowingdetaileddescrip someembodiments,theimpurityispresentinaconcentra 10 tion thatsetsforthilustrative embodiments,inwhich the tionofmorethan1pb,morethan5ppb,morethan10ppb, principlesoftheinventionareutilized,andtheaccompany morethan10ppb,morethan1ppm,morethan2ppm, ingdrawingsofwhich: morethan4ppm,morethan6ppm,morethan8ppm,les FIG.1depictsthecoatedionexchangeparticlewithion than10pm,lesthan8pm,lesthan6ppm,lesthan4 exchangematerial1andacoatingmaterial2protectingthe 15coatedionexchangeparticlesurface. pm,lesthan2pm,lesthan1pm,lesthan10pb, FIG.2depictsaporouspolymerbead3suportingcoated lesthan10ppb,lesthan5ppb,fromabout1ppbtoabout ionexchangeparticle(s)4. 10pm,fromabout5ppbtoabout10pm,fromabout10 FIG.3depictsanionexchangecolumn5loadedwith pbtoabout10pm,fromabout50pbtoabout10pm, porouspolymerbeads3suportingcoatedionexchange fromabout10pbtoabout10pm,fromabout1pm to20particle(s). about10pm,from about2ppm toabout10pm,from FIG.4demonstratesdecreaseddisolutionduringacid about4ppmtoabout10pm,fromabout6ppmtoabout treatmentforcoatedionexchangeparticlesrelativeto ppm,orfromabout8pm toabout10pm. An aspect described herein is a method of extracting lithium from aliquidresource,comprising:contactingthe 25 porousstructurewithaliquidresourcetoproducealithiated porousstructure;andtreatingthelithiatedporousstructure withanacidsolutiontoproduceasaltsolutioncomprising uncoatedionexchangeparticles. DETAILED DESCRIPTION OF THE INVENTION Theterms"lithium”,"lithium ion”,and“Li+”areused lithiumions.Insomeembodiments,theliquidresourceisa interchangeablyinthepresentspecificationandtheseterms naturalbrine,adisolvedsaltflat,seawater,concentrated30aresynonymousunlesspecificalynotedtothecontrary. seawater,adesalinationefluent,aconcentratedbrine,a Theterms“hydrogen”,“hydrogenion”,“proton”,and“H+” procesedbrine,anoilfieldbrine,aliquidfromanion areusedinterchangeablyinthepresentspecificationand exchangeproces,aliquidfromasolventextractionproces, thesetermsaresynonymousunlesspecificalynotedtothe asyntheticbrine,aleachatefromanoreorcombinationof contrary. ores,aleachatefromamineralorcombinationofminerals,35CoatedIonExchangeParticle a leachate from a clay or combination of clays, a leachate In an aspect described herein are coated ion exchange fromrecycledproducts,aleachatefromrecycledmaterials, particlescomprisingionexchangematerialandcoating orcombinationsthereof.Insomeembodiments,theacid material. solutioncompriseshydrochloricacid,sulfuricacid,phos CoatingMaterialofCoatedIonExchangeParticle phoricacid,hydrobromicacid,chloricacid,perchloricacid,40 Insomeembodiments,thecoatingmaterialpreventsthe nitricacid,formicacid,aceticacid,orcombinationsthereof. disolutionoftheionexchangematerial.Insomeembodi Anaspectdescribedhereinisamethodofextracting ments,thecoatingmaterialprotectstheionexchangemate lithiumfromaliquidresource,comprising:contactingthe rialfromdisolutionanddegradationduringlithiumelution porousbeadwithaliquidresourcetoproducelithiated inacid,duringlithiumuptakefromaliquidresource,and porousbeads;andtreatingthelithiatedporousbeadswithan45duringotherembodimentsofanionexchangeproces.In acidsolutiontoproduceasaltsolutioncomprisinglithium someembodiments,thecoatingmaterialenablestheuseof ions.Insomeembodiments,theliquidresourceisanatural concentratedacidsintheionexchangeprocesto:(1)yield brine,adisolvedsaltflat,seawater,concentratedseawater, concentratedlithiumionsolutions;(2)shifttheequilibrium adesalinationefluent,aconcentratedbrine,aprocesed suchthatlithiumionsmovefromtheionexchangematerial; brine,anoilfieldbrine,aliquidfromanionexchange50and(3)maximizeionexchangecapacityoftheionexchange proces,aliquidfromasolventextractionproces,asyn material.Oneexampleofacoatedionexchangeparticleis theticbrine,aleachatefromanoreorcombinationofores, showninFIG.1. a aleachatefrom amineralorcombinationofminerals, Insomeembodiments,thecoatingmaterialalowsdifu leachatefromaclayorcombinationofclays,aleachatefrom siontoandfromtheionexchangematerial.Inparticular,the recycledproducts,aleachatefromrecycledmaterials,or5coatingmaterialfacilitatesdifusionoflithium ionsand combinationsthereof.Insomeembodiments,theacidsolu hydrogenionsbetwenthecoatedionexchangeparticles tioncompriseshydrochloricacid,sulfuricacid,phosphoric andvariousliquidresources.Insomeembodiments,the acid,hydrobromicacid,chloricacid,perchloricacid,nitric coatingmaterialenablestheadherenceofcoatedion acid,formicacid,aceticacid,orcombinationsthereof. exchangeparticlestoastructuralsuportandsupreses In some embodiments, the method is conducted in a 60 structural and mechanical degradation of the coated ion column. INCORPORATION BY REFERENCE exchangeparticles. Insomeembodiments,thecoatingmaterialcomprisesa carbide,anitride,anoxide,aphosphate,afluoride,a polymer,carbon,acarbonaceousmaterial,orcombinations Alpublications,patents,andpatentaplicationsmen-65thereof.Insomeembodiments,thecoatingmaterialcom tionedinthisspecificationarehereinincorporatedbyref prisesNb05,Ta,03,MOO,TiO2,ZrO2,M002,SnO2, erencetothesameextentasifeachindividualpublication, SiO2,Li20,LiTiO3,LiZrO3,LizM003,LiNbO3,LiTaO3,

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