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Patent Production of Li from Industrial Brine

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Patent Production of Li from Industrial Brine ( patent-production-li-from-industrial-brine )

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US 8,691,169B2 78 temperaturebetween0and30°C.Thelithiumcarbonatecake 5 is then added to reactor 2 which is a conventional reactor havingaconventionalstirer3,andinwhichcarbondioxide 6isinjectedatapressureof1to5atmospheresthroughthe useofaconventionaldifuser26,suchasaperforatedplateor aporousplate,forareactiontimefrom1to120minutesso that the carbon dioxide becomes dissolved and forms car bonicacidwhichcontinuestoreactwiththedissolvedlithium % carbonatetoformbicarbonateoflithium,moresolublethan lithiumcarbonate,inaccordancewithformula(7),untilthe concentrationofbicarbonateoflithiuminSolutionreachesa valueofbetween1to58g/L. Oncethecapacitytodisolvethebicarbonateoflithiumis sitionoftheresultantbrineinpresentedinTable6. reached(saturationlevels),forexample,52g/Lat15°C.,the 15 lithiumcarbonatecakeiswashedwith 1ormorevolumesof demineralizedwater27atatemperaturerangingfrom50to40 95°C.Boththefiltrateandthewaterusedinwashing17are senttoSolarevaporationpoolsforconcentrationandSubse quentrecuperationofthelithium.Thelithiumcarbonatecake 18issenttoadryingstageatatemperaturerangingfrom100 to250°C.foradryingtimerangingfrom1to120minutesin45 aconventionalindirectheater. Gaseouscarbondioxide28generatedduringthebreak down ofbicarbonateoflithiuminreactor2 isdirectedtoa 0.004% residualboron. Theloadedorganicphasewasthentreatedwitha0.25 molarSodiumhydroxidealkalineSolutionusinganorganic/ aqueousratioof3/1inthrere-extractionstepseachlasting5 minutesfollowedbyan8minutephaseseparationperiodfor eachstep.Thealkalinesolution,containing1.36%boronwas senttotheSolarevaporationpoolsandtheborondepletes organicphasewasrecirculatedintotheproces. Theborondepletedbrinewassubsequentlytreatedwitha 25%byweightsodaash(Na,CO)solutionwhilemaintain ingthepHat10.5andthetemperatureat90to95°C.fora reactiontimeof50minutes.Theresultantpulpwasthickened underheat,85to90°C.,andthenthethickenedpulpwas filteredunderheatat80to85°C.usingafilterpres.The lithiumcarbonatecakeproducedwasthenwashedinthefilter with 2 volumes of demineralized water at 95°C. 10 solutioncontainingthebicarbonateoflithium7isfiltered withafilterpresorotherconventionalfiltertoremove insolubleimpurities9whichcanthenbediscarded. Filtrate10,containingthebicarbonateoflithium,iscon tinuouslyaccumulatedinaconventionalstoragetank1. Oncesolution7hasbeenfiltered,thefilteredsolution12is Li C Na K Ca Mg SO B HO transferedfromstoragetank11toreactor2.Anyvaporor otherheatingfluidissenttoaconventionalheatexchanger13 locatedintheinteriorofreactor2foraperiodoftimeranging 25 from 1 to 120 minutes in order to heat the bicarbonate of lithiumsolutiontoatemperaturerangingfrom50to100°C. inordertodecomposethebicarbonateoflithiumtolithium carbonateinaccordancewithreaction(8),giventhatbicar bonateoflithiumisunstableattemperaturesabove50°C.30 breakingdownandgeneratingcarbondioxideandprecipitat ingpurifiedlithiumcarbonate.Presureinsidereactor2is maintainedat1to5atmospheresforaperiodoftimeranging volumeoftheextractantand80%byvolumeofthesolvent. from 1 to 120 minutes. Thebrineunderwentfourextractionstepsusinganorganic/ Theresultantpulp15ismaintainedatatemperaturerang35 brineratioof4/1for4minutesineachstepandallowing ingfrom50to95°C.andisfilteredatthattemperatureina phaseseparationtoproceedfor15minutesineachstep.The conventionalfilter16,suchasafilterpres,whereinthe resultantbrineafterthesolventextractionstepscontained conventionalcondenserinordertocondensewatergenerated duringsaidbreakdownofbicarbonateoflithiuminaccor50 dancewithformula(8).Condensedwater21maybedis carded;andcarbondioxide22,separatedinthecoolersec tion, may be recirculated to the pressurized tank 23. Additionalwatercariedbythegas25maybedrainedocca sionalyfromtank23.Additionalcarbondioxide40mayalso55 bedirectedtotank23inordertomaintainthebalanceofmass cakewasthencontinuouslyfedviaarotatingstarsealvalve andtocompensateforanylosesofgas. EXAMPLE OF AN EMBODIMENT OF THE INVENTION intoatank,whichhadastirer,filedwithdemineralized waterat10°C.throughwhichcarbondioxidewasbubbled usingapressurizedstoragetankconnectedtoametalicgas 60 diffuserlocatedatthebottomofthereactiontankinorderto formcarbonicacid.Thepressurewiththereactiontankwas maintainedat1.5atmospheresandthereactionwasallowed toproceeduntilthebicarbonateoflithiumsolutionreached AconcentratedbrineobtainedfromtheSalardeCauchari, Argentina,havingachemicalcompositionasdescribedin 52g/L.Thebicarbonateoflithiumsolutionwasthenfiltered Table5wastreatedwithsaturatedlime(Ca(OH))while65 usingapresfilterandtheclearfiltratewascontinuously maintainingthepHat1andatatemperatureof10°C.for30 collectedinacollectiontank.Oncethebicarbonateoflithium minutes. solution was filtered itwas then re-fed into the reaction tank TABLE 5 ChemicalcompositionofconcentratedbrineobtainedfromtheSalarde Cauchari Element Li C Na K Ca Mg SO B HO 0.410 12.810 S.423 2.721 2.482 9.931 S.936 O.445 SS.423 Thelimetreatedbrinewassubsequentlyconcentratedin solarevaporationpoolswhereuponMg(OH),CaSO4.5H2O andCaBO.6HOwerecrystalized.Thechemicalcompo TABLE 6 ChemicalcompositionofconcentratedlimetreatedbrinefromtheSalar deCauchari Element % 0.719 14.220 2.856 4.199 O.O16 O.OO8 2.967 O.698 74.183 ThebrinedescribedinTable6,havingaboroncontentof 0.698%byweightwastreatedwith25%byweighthydro chloricacidinordertomaintainthepHofthebrineatavalue of4.Thebrinewasthensubjectedtoasolventextraction using85%byvolumeiso-octylicacidand15%byvolume tributylphosphateasaphasemodifier,dissolvedinthecom mercialaromaticsolventEscaid100inaratioof20%by Boththefiltrateandthewaterusedinwashingwerethen senttothesolarevaporationpoolswhilethelithiumcarbonate

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