Patent PRODUCTION OF LITHIUM CARBONATE FROM BRINES

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Patent PRODUCTION OF LITHIUM CARBONATE FROM BRINES ( patent-production-lithium-carbonate-from-brines )

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5,993,759 34 Thepurificationofnaturalbrinesonlythroughfraction atedcrystalizationhasproventobeacostlyprocessoflow yield,SootheroptionsmustbefoundthataremoreSuitable, especialyforeliminatingboron,magnesiumandcalcium. SUMMARY OF THE INVENTION ItisanobjectofthepresentinventiontoprovideaproceSS forproducinglithiumcarbonatefrombrines. Anotherobjectofthepresentinventionistoprovidea proceSSforproducinglithiumcarbonateofhighpurity. 1O A furtherobjectofthepresentinventionistoprovidea methodforproducinglithiumcarbonatethatiseconomical and efficient. Theseandotherobjectsofthepresentinventionhave15 beenobtainedbyaprocesswhichcomprises: (a)acidifyingabrine,whichcomprisesatleastlithium, magnesium,boronandwater,bymixinganacidthere withsoastomaintainapHofthebrineoffrom0to4 inordertoformboricacid,SaidpHbeingmeasuredby dilutingtheacidifiedbrinewithwaterinaratioof1:10; (b)removingsaidboricacidbycrystalizationtoproduce aboron-depletedbrine; (c)removingboronfromsaidboron-depletedbrineby treatingSaidbrinewithanorganicextractanttothereby 25 produceaboron-freebrine, withlesthan3%ofco-precipitationoflithium.Thisis,in contrasttotheprocessesinwhich,whenprecipitatingthe magnesiumasmagnesiumcarbonatedirectlyfromthecon centratedbrine,10%to25%ofthelithiumcontentis co-precipitated and thus lost. For example, the Chilean patent37,337(1989)ofBrownandBorytaestablishesa process for producing lithium carbonate, which includes precipitatingthemagnesiumandcalcium“byknownchemi calmethods,”withoutSpecifyinganycondition.Ifthe methodsknownfromtheliteraturewereusedforprecipi tating them, especially magnesium, the lithium co-precipitationwould liebetween 20% and 60%. Such a methodisnotcommerciallyaplicable. Theinitialdilutionofthebrineinthepresentinvention furtherprovidesabeterandmoreprecisecontrolofthefinal magnesiumandcalciumcontentinthebrine.Thelithium carbonatethusobtainedisofhighgradewithahighyield andwithaglobalrecoveryoflithiumfromthebrineinthe rangeof80%to90%.Incontrast,theglobalrecoveryin otherprocessesdoesnotreachabove70%.Besidesthis,an importantpartoftheSodiumcarbonatecontainedinthe motherliquorisrecovered. BRIEF DESCRIPTION OF THE DRAWINGS FIG.1showsadiagramofaprocessaccordingtothe presentinvention. DETAILED DESCRIPTION OF THE INVENTION Forabeterdescriptionoftheproces,adetaileddescrip tion thereof wil be made on the basis of a prefered embodiment, which shalhave only an ilustrativeand non-limitingcharacter. Brine 1 of the Salt mine has a typical composition expressedin% byweightasfolows: (d)dilutingsaidboron-frebrinewithamotherliquor; (e) removing magnesium from Said diluted brine by addingSodiumcarbonatetheretoandprecipitatingand Separatingmagnesiumcarbonatetherefromtoforma magnesium-depletedbrine; (f)removingmagnesiumfromSaidmagnesium-depleted brinebyaddingcalciumhydroxidetheretoandprecipi tatingandSeparatingmagnesiumhydroxidetherefrom toformamagnesium-freebrine; (g) adding Sodium carbonate to Said magnesium-free brinetoformandprecipitatelithiumcarbonate;and 35 (h)separatingsaidlithiumcarbonatefromSaidbrineto thereby obtain a lithium carbonate cake and Said 40 mother liquor having a lithium content of 0.1% to 0.3%,byweight. Intheinvention,thebrinesarepurifiedinSequentialform, Sothatthefirstpartoftheboronisremovedascommercial boricacidandthentherestoftheboronisremovedby meansofSolventextractionutilizinganorganicextractant. Thebrinedevoidofboronisthenpurifiedintwostages.In the first stage, the brine is diluted with mother liquor generatedintheprecipitationStageofthelithiumcarbonate, orwithsimilarbrines,precipitatingthenover70%ofthe50 magnesium contained in the brine utilizing a Solution of Sodiumcarbonate(Sodaash),andprecipitatingonlyamini mum quantityoflithiumcarbonatetogetherwiththemag nesium.Therestofthemagnesiumresidueisprecipitatedin asecondpurificationstage,wherecalciumhydroxide(milk55 of lime) is added for precipitating the magnesium as a hydroxide.AnycalciumthatentersintotheSolutionfromthe milkoflimeisprecipitatedascarbonateduetotheSodium carbonate which ispresent in the Solutions. Finaly, the lithium is precipitated warm from the purified brine by 60 addingSodiumcarbonate,obtainingtherebyahigh-quality productwithaminimumofimpuritiesandwithalowcost ofproduction. In the invention, the initial dilution of the brine with motherliquorestablishesafundamentaldiferencewiththe 65 otherexistingproceses,Sinceitallowsaprecipitationof over70%ofthemagnesiuminthefirstpurificationstage Boron Chlorine Magnesium Lithium Sodium Potassium Calcium Sulfate Water 0.5 1.5% 3O 38% 1. 2.5% 5 7% O.O1 O.15% O.O1 O.O2% O.O2 O.05% O.O1 O.O.3% 50 60% 45 Brine1istreatedwithanacidicsolution2ofhydrochloric acid,SulfuricacidorthelikeandisSubjectedtoamixing3 inaSuitableequipment,SuchasaStiredtankorStaticmixer, inSuchawaythattheacidityismaintainedinapHrangeof 0to4.Theacidityismeasuredbydilutingtheacidifiedbrine withwaterinaproportionofbrinetowaterof1to10.The acidificationresultsinprecipitatingboricacidaccordingto thefollowingtypicalreactionsforthecasewherehydro chloricacidisused. Brine 4 treated in this way is allowed to crystalize by coolingattemperaturesof-5to20C.usingSuitable equipmentSuchasathickenerorclarifier5fromwhichthe

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Product and Development Focus for Infinity Turbine

ORC Waste Heat Turbine and ORC System Build Plans: All turbine plans are $10,000 each. This allows you to build a system and then consider licensing for production after you have completed and tested a unit.

Redox Flow Battery Technology: With the advent of the new USA tax credits for producing and selling batteries ($35/kW) we are focussing on a simple flow battery using shipping containers as the modular electrolyte storage units with tax credits up to $140,000 per system.

Our main focus is on the salt battery. This battery can be used for both thermal and electrical storage applications.

We call it the Cogeneration Battery or Cogen Battery.

One project is converting salt (brine) based water conditioners to simultaneously produce power.

In addition, there are many opportunities to extract Lithium from brine (salt lakes, groundwater, and producer water).

Salt water or brine are huge sources for lithium. Most of the worlds lithium is acquired from a brine source. It's even in seawater in a low concentration. Brine is also a byproduct of huge powerplants, which can now use that as an electrolyte and a huge flow battery (which allows storage at the source).

We welcome any business and equipment inquiries, as well as licensing our turbines for manufacturing.

CONTACT TEL: 608-238-6001 Email: greg@infinityturbine.com (Standard Web Page)