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Patent SORBENT FOR LITHIUM EXTRACTION

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Patent SORBENT FOR LITHIUM EXTRACTION ( patent-sorbent-for-lithium-extraction )

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US 8,753,594B1 1. 2 SORBENT FOR LITHIUM EXTRACTION RELATED APPLICATIONS ThisaplicationclaimsprioritytoU.S.ProvisionalPatent Application Ser. No. 61/261,114, filed on Nov. 13, 2009, whichisincorporatedhereinbyreferenceinitsentirety. (saltflat)brines,continentalbrines,includingSmackover brines,oilfieldbrines,andhighionicstrengthsolutionsare providedherein.Alsoprovidedaremethodsforpreparing sorbentcompositionsfortherecoveryoflithiumfromlithium containingsolutions. Inoneaspect,amethodforpreparingacompositionforthe recoveryoflithiumfromabrineisprovided.Themethod includesthestepsofpreparingalithiumaluminateintercalate Solidbycontactingalithiumsaltwithaluminaundercondi tions suficient to infuse the alumina with lithium salt, whereinthemoleratiooflithiumtoaluminaisuptoabout 0.5:1;andmixingthelithiumaluminateintercalatesolidwith apolymermaterialtoformamatrix.Thelithiumaluminate intercalatesolidispresentinanamountofatleast80%by weightandthepolymerispresentinanamountofbetween about1%and20%byweight.Incertainembodiments,the lithiumsaltislithiumchloride.Inotherembodiments,the lithiumsaltcanbeselectedfromthegroupconsistingof lithiumchloride,lithiumbromide,lithiumnitrate,orlithium hydroxide.Incertainembodiments,thepolymerisaSolidor apowder.Incertainembodiments,thealuminaisselected fromgibsite,aluminahydrate,bayerite,nordstandite,baux ite,amorphousaluminumtrihydroxideandactivatedalu mina. BACKGROUND OF THE INVENTION 1.TechnicalFieldoftheInvention 10 Theinventiongeneralyrelatestothefieldofselectively removingandrecoveringlithiumfromSolution.Morepar ticularly,theinventionrelatestomethodsandmaterialsfor theselectiveremovalandrecoveryoflithiumionsfroma15 lithiumioncontainingbrine,preferablywithoutthesubstan tial removal of other ions from the brine. 2.DescriptionofthePriorArt Approximately75to80%oflithiumchlorideandlithium carbonate,andtheirderivatives,arecurentlyproducedfrom therecoveryoflithiumfrombrines,vianaturalevaporative proceses.Theinventiondescribedhereinisaplicableto theseandotherbrinesources. Geothermalbrinesareofparticularinterestforavarietyof reasons.First,somegeothermalbrineprovideasourceof electricalpowerduetothefactthathotgeothermalpoolsare25 storedathighpressureunderground,whichwhenreleasedto Inanotheraspect,acompositionfortherecoveryoflithium atmosphericpresure,canprovideaflash-steam.Theflash streamcanbeused,forexample,torunapowerplant.Insome geothermalwatersandbrines,asociatedbinaryprocesses canbeusedtoheatasecondfluid,whichcanprovidesteam30 forthegenerationofelectricitywithouttheflashingofthe geothermalbrine.Aditionaly,geothermalbrinescontain varioususefulelements,whichcanberecoveredandutilized forsecondaryproceses. Itisknownthatgeothermalbrinescanincludevarious35 metalions,particularlyalkaliandalkalineearthmetals,as wellastransitionmetalssuchaslead,silverandZinc,in varyingconcentrations,dependinguponthesourceofthe brine.Recoveryofthesemetalsispotentialyimportanttothe chemicalandpharmaceuticalindustries.Typicaly,theeco40 nomicrecoveryofmetalsfromnaturalbrines,whichmay varywidelyincomposition,dependsnotonlyonthespecific concentrationofthedesiredmetal,butalsoupontheconcen trationsofinterferingions,particularlysilica,calciumand magnesium,becausethepresenceoftheinterferingionswil45 increaserecoverycostsasaditionalstepsmustbetakento removetheinterferingions. Aslithiumhasgainedimportanceasanelementforusein variousaplications,suchasforuseinbateries,researchhas beenconductedtodevelopsimpleandinexpensivemethods50 for the recovery thereof. For example, Burba previously developedtwo-andthre-layerlithiumaluminatesforthe recoveryoflithiumfrombrines.(Se,forexample,U.S.Pat. Nos.4.348,295and4,461.714).Thepriorartmethodsthat employpackedcolumnsfortherecovery,however,sufer55 frommanydrawbacks,suchasshortenedlifetimesduetothe slowdeteriorationanddisintegrationoftheparticles. Thus,thereexiststheneedforthedevelopmentof improvedmethodsfortheselectiverecoveryoflithiumfrom lithiumcontainingbrinesthatareeasytouse,haveahigh60 capacityfortherecoveryoflithium,andhavealongservice life. fromabrineisprovided.Thecompositionincludesparticu latematerialthatincludesalithiumaluminateintercalateand apolymer.Thelithiumaluminateintercalateisproducedby infusingaluminawithalithiumsalttoproduceaLiX/Al (OH)solidhavingamolefractionoflithiumtoaluminumof upto0.3,whereinXistheanionofthelithiumsalt.The lithiumaluminateintercalateispresentinanamountofat leastabout80%byweightandthepolymerispresentinan amountofbetweenabout1%and20%byweight.Incertain embodiments,thelithiumsaltislithiumchloride.Incertain embodiments,thepolymerisselectedfromthegroupcon sistingofpolyethylene,ultrahighmolecularweightpolyeth ylene,highdensitypolyethylene,polypropylene,polyvinyl alcohol,polyacrylicacid,polyvinylidinedifluoride,polytet rafluoroethylene,andepoxythermosets.Incertainembodi ments,thepolymercomprisesanemulsifiedwaterinsoluble polymer.Incertainembodiments,thewaterinsolublepoly mercomprisesafluoropolymer. Inanotheraspect,amethodfortheremovalandrecoveryof lithiumfromgeothermalbrinesisprovidedwhereinthe method includes the steps of providing an extraction and recoveryapparatuscomprisingalithiumaluminateinterca latematrix,whereinthematrixispreparedbythestepsof contactingalithiumsaltwithaluminaandhydrochloricacid under conditions sufficient to infuse the alumina with the lithiumsalt,whereinthemoleratiooflithiumtoaluminaisup toabout0.5:1;andmixingthelithiumaluminateintercalate Solidwithapolymermaterialtoformamatrix,whereinsaid lithiumaluminateintercalateSolidispresentinanamountof atleastabout80%byweightandsaidpolymerispresentinan amount of between about 1% and 20% by weight. The methodfurtherincludesthestepofwashingthematrixwithat least1bedVolumeofawashSolutioncomprisingatleast about50ppmlithiumandSupplyingageothermalbrinetothe extractionandrecoveryapparatusandcontactingsaidgeo thermalbrinewiththelithiumaluminateintercalatematrix, whereinthecontactingstepisSuficienttoextractlithium chloride from the geothermal brine. The method further includesmonitoringtheoutputoftheextractionandrecovery apparatustodeterminetheSaturationofthelithiumaluminate intercalatematrix;andrecoveringextractedlithiumchloride SUMMARY OF THE INVENTION Methodsfortheselectiveremovaloflithiumfromlithium containingsolutions,suchasbrines,geothermalbrines,salar 65

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