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Patent SORBENT FOR LITHIUM EXTRACTION

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Patent SORBENT FOR LITHIUM EXTRACTION ( patent-sorbent-for-lithium-extraction )

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US 8,753,594B1 9 10 LiClpresent,suchasatleast100ppmoflithium,suficientto ensurethatatleastaportionofthecapturesitesontheLAI matrixarefiledwithionstopreventtheLAImatrixfrom colapsing.Theprocesscanberepeatedmanytimes,as desired solution,andbrinesolutionthathashadlithiumionsremoved therefromisrecoveredincollectionvessel114vialine128. Simultaneously,secondcolumn112,whichcanbesatu ratedwithlithiumions,canbeunloaded.Washsolutionfrom vesel102canbesuppliedvialine130tosolenoidvalve105, andthensuppliedtoDPP106vialine134.Washsolutionis thensuppliedvialine136tosecondcolumn112,whereit contacts the LAI matrix and removes lithium ions Saturated thereon.Awashsolutionthatisrichinlithium,ascompared withthewashsolutioncontainedinvessel102,isrecoveredin productcolectionfractionator116,vialine142. TheloadingandunloadingoftheLAImatrixcanbemoni toredbymeasuringthelithiumconcentrationoftheoutletof thecolumn.Meansformonitoringtheconcentrationofthe lithiumcanincludeionselectiveelectrodes,ionchromatog raphy,orspectrometricanalysis,suchasatomicabsorptionor10 inductivelycoupledplasmaspectroscopy,andothermeans knownintheart.Theloadingprocessistypicalyfairlyefi AscanbeseeninFIG.1,theoperationsoffirstandsecond cient,suchthatatleast50%ofthelithiumionsinthebrineor solutionarecapturedbytheLAImatrix,preferablyatleast15 90%ofthelithiumionsinthebrineorsolutionarecaptured bytheLAImatrix.Assuch,arapidincreaseinthelithiumion concentrationattheoutletoftheLAI matrixisindicativeof saturationofthecolumn.Similarly,whenrecoveringthe lithiumionsfromtheLAImatrix,astheprocessisproceeding andionsarebeingremoved,aSuddendecreaseintheconcen trationthereofcanbeindicativeoftheremovalofamajority oftheionscapturedbythematrix. Incertainembodiments,theLAImatrixpreparedaccord ingtothepresentmethodshasanextractioncapacitySuitable25 foruseinbrineshavingalithiumconcentrationsimilartothat oftheHudsonRanchgeothermalbrines,i.e.,alithiumcon centrationofabout260ppm,ofatleastabout1mgoflithium pergramoftheLAImatrix,preferablyatleastabout1.5mg oflithiumpergramoftheLAImatrix,evenmorepreferably30 atleastabout2mgoflithiumpergramoftheLAImatrix.The extractioncapacitieswouldbelargerforbrinescontaining higherconcentrationsoflithium. columns110and112canbereversedandthefirstcolumncan thenbesuppliedwithwashwaterforrecoveryoflithiumions andthesecondcolumncanthenbesuppliedwithabrine solutionfortheremovaloflithiumtherefrom. ReferringnowtoFIG.2,theperformanceofacolumn,as shownbythelithiumconcentrationoftheliquidexitingthe columnduringtheloadingandunloadingthereof,ispro vided.Thecolumnisloadedwithapproximately9.4ccofa granularLAImatrixhavinganaverageparticlediameterof betweenabout0.18and0.3mmconsistingofapproximately 95%byweightlithiumaluminateintercalateand5%by weightpolyvinylidinefluoridetosimulatetheloadingand unloadingofthecolumn.A waterSolutionthatincludes betweenapproximately100and1,000mg/Loflithiumis usedasthestripingSolutionfortheLAImatrixbed. Duringtheloadingstep,approximately4bedVolumes (i.e.,approximately40mL,fourtimesthevolumeofthe column)ofasimulatedbrinehavingalithiumconcentration ofbetweenabout284mg/Landabout332mg/LwereSup pliedtothecolumn.Theoutputstreamfromthecolumn ReferringnowtoFIG.1,anexemplarylaboratoryappara tusforthecaptureandrecoveryoflithiumionsfromasolu35 tionorbrineisprovided.Apparatus100includesfirstvesel 102forholdingawash(strip)solutionandsecondvesel104 forthebrineorlithiumcontainingsolution.Solenoidvalves 103and105areconnectedtocomputer108andcontrolthe inputoffluid,i.e.,brineorwashsolution.Apparatus10040 furtherincludesdigitalperistalticpump106(DPP).Com puter108canbecoupledtovariousinstruments,suchasDPP 106,andsolenoidvalves103and105,andisalsoacompo mumLiClconcentrationofabout21,000. nentofapparatus100.Apparatus100furtherincludesfirst Theloadingandunloadingofthecolumnwasrepeated LAImatrixcolumn110andsecondLAImatrixcolumn112. 45 Washliquidsandexcessbrinearecolectedinbulkcolection vesel114,andlithiumionproducedcanberecoveredin sequentialaliquotsinproductcolectionfractionator116.As isunderstood,apparatus100mayalsoincludevariousheat exchangers,valves,andfilters,forthecontroloftheproces.50 Apparatus100includestwocolumns,110and112respec tively,whicharepreferablypackedwiththeLAImatrix, typicalyasparticulatemater,accordingtothepresentinven tion.Itisunderstoodthattheapparatuscanincludeasingle column,orcanincludemultiplecolumns.Glasswool,filters,55 orthelikecanbeusedatthetopandbottomofthecolumnto ensurethattheLAImatrix,orfinesthereof,arenotwashed outofthecolumn.Inoperation,columns110and112are operatedinparalel,althoughincertainembodimentsthe columnscanbealternatedSuchthatwhileonecolumnis60 beingloaded,thesecondcolumnisbeingunloaded. Forexample,duringtheloadingoffirstcolumn110,brine fromvesel104issuppliedvialine122tosolenoidvalve103. andcanthenbesuppliedvialine124toDPP106.Thebrine isthensuppliedfromDPP106vialine126tofirstcolumn65 110,wherethebrinecontactstheLAImatrix,whichisoper able to remove lithium ions from said brine. Excess brine morethan500times,withunexpectedlyrepeatableresultsfor thecaptureofbetweenabout83%and96%oftheLiCl presentinthebrinesolution.ReferringnowtoFIG.2,the loadingandunloadingofthecolumnisshown.(FIG.2shows cycles130and131ofatotalof550consecutivecyclesof loadingandunloadingthecolumn).Thefigureshowstwoful loading-unloadingcycles,withlithiumconcentrationofthe liquidexitingthecolumninmg/LplotedontheY-axisand bedvolumesofliquidsuppliedtothecolumnontheX-axis. Point10ofFIG.2indicatesthemidpointofanunloading cycleforthecolumn.Frompoint10topoint12ofFIG.2,the brine(loadingSolution)isSuppliedtothecolumnandis replacingthestripsolution(unloadingSolution).Between points12and14ofFIG.2,thebrinecontaininglithiumis exitingthecolumn.Betweenpoints12and14theconcentra tionoflithiumintheliquidexitingthecolumnisrelatively low,typicalymuchlesthantheconcentrationoftheStrip solution.Afterpoint14ofFIG.2,theconcentrationoflithium exitingthecolumnincreases.Atapproximately1BVpriorto point14ofFIG.2,thesolutionbeingfedtothecolumnis switchedfromthelithiumcontainingbrinesolutiontostrip pingsolution(havingalithiumconcentrationofabout1000 mg/L)andatotalof1to1.5BVispassedthroughthecolumn. duringloadingunexpectedlyhadalithiumconcentrationof betweenabout10and50mg/L,correspondingtothecapture ofbetweenabout83%and96%ofthelithiumpresentinthe feedsolution. UnloadingofthecolumnisachievedbySupplyingapproxi mately2bedvolumes(i.e.,approximately20mL)ofalithium stripsolution(i.e.,asolutionhavingaLiClconcentrationof approximately6,000mg/L).Theoutputstreamhadamaxi

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