Patent SORBENT FOR LITHIUM EXTRACTION

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Patent SORBENT FOR LITHIUM EXTRACTION ( patent-sorbent-for-lithium-extraction )

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11 Atpoint16ofFIG.2,thestripsolutionisswitchedbacktothe lithiumcontainingbrineloadingSolutionandanothercycle begins. 12 EXAMPLES Example1 Inoneembodiment,thelithiumaluminatecanbeprepared asfolows.Toanapropriatelysizedmetalorplasticcon tainercapableofbeingheatedtoatemperatureofabout100° C.isaddedandmixedapproximately1kgofunfractionated Alcoaaluminumtrihydrate(Al(OH))andLiOH.H.O.,ina ratioofapproximately2molesofaluminumtoapproximately 1.05molesoflithium,andabout0.8kgofdeionizedwater. Themixtureisheatedinanovenatatemperatureofabout60° C.untilthehydroxideconcentration,asdeterminedbytitra tion,indicatesthatatleastabout93%ofthehydroxidepresent hasreacted.Themixtureisremovedfromheat,cooledto roomtemperatureandapproximately0.8kgofwaterisadded tothemixture.Theresultingmixtureisthenneutralizedusing hydrochloricacidoveraperiodofatleast2hourstoachieve apHofbetweenabout6.5and7.5.Theresultingsolidis filteredanddried. Example2 PreparationofParticulatePVDF/LAI Matrix.Approxi mately1.47gofpolyvinylidenefluoridecopolymer(Ky narflex2821)andapproximately27.56goftheLAIpowder (aspreparedinExample2,above)wereplacedinaplasticjar andmixedusingamechanicalstirer,atincreasinglyhigher speds,1000-5000rpm,overaperiodofaboutfiveminutes. Theresultingmixedmatrixpowderwasplacedinaframe havingtwoTeflonlinedmetalplates.Thepowdermixturein thepresframewasplacedinahydraulicpresandsubjected toapproximately3500psipressureforapproximatelythre minutes,released,subjectedtoapproximately4000psiof pressureforapproximately,released,Subjectedtoapproxi mately5000psiofpressureandatemperatureofabout360° C. for approximately 3 minutes, released, Subjected to approximately10,000psiofpressureandatemperatureof about360°C.forapproximately3minutes,andreleased.The assemblywasthensubjectedtoapproximately3500psiof pressureforabout2-3minutes.Theresultingsinteredblock wasthenbrokenintolargegranulatesusingahammer.The resultinggranulateswereseparatedusingsievesintothre groupsconsistingofafirstgrouphavingadiameterof betweenabout300and450um,asecondfractionhavinga diameterbetweenabout180and300um,andathirdfraction havingadiameterofbetweenabout100and180um. Example3 Approximately70gofa5%solutionofpolyvinylalcohol (“PVA’:Mowiol56-98)wasaddedtoapproximately1.4gof a10%glutaraldehydesolutionandmixedforapproximately 2minutes.Tothepolyvinylalcoholandglutaraldehydesolu tionwasaddedapproximately70gofaLAIpreparedaccord ingtoExample2havinganaverageparticlediameterofles about180umandstiredwithaCowlesbladeatabout600 rpmforabout10-15minutes,untilthemixturethickens,yetis StilreferingtoFIG.2,atpoint12,alithiumrecovery cyclehasbeencompletedandthecolumnisemptyoronlyhas negligiblelithiumcontent,andloadingofthelithiumbegins. Atapproximately1.5BVpriortopoint14,supplyofthe lithiumcontainingbrinesolutiontothecolumnstops.At point14,loadingofthecolumnwithlithiumhasbeencom pleted,andremovalofthecapturedlithiumbegins.Atpoint10 14 of FIG. 2, after approximately 1 bed volume of the “release'solutionhasbeenaplied,theconcentrationofthe lithiumbeingremovedfromthecolumnincreases.Atpoint 16,theconcentrationofthelithiumsaltinthe“release'solu tionbeginstodecrease.Atpoint18ofFIG.2,thecolumnhas beencompletelyunloaded,andtheloadingcycleofthecol umnbeginsagain.Afterpoint16,thecolumnisagainexposed tothebrinesolutionforthecaptureoflithiumions.Asthe columnisexposedtoincreasingVolumesofthebrinesolu tion,thelithiumisloadedontothecolumn.Aftercomplete loadingofthecolumn,atapointthatisapproximately2bed volumesofliquidbeforepoint22onFIG.2,exposuretothe brinesolutionisstoppedandthe“release'solutionisapplied tothecolumn.Atpoint2,thelithiumthathadbeenretained25 onthecolumnisreleased,asshownbytheincreasedlithium productionfromthecolumn.Thus,two“loading and “unloading cyclesofthecolumnhavebeenshown. Incertainembodiments,theLAImatrixiscapableofbeing loadedandunloadedatleast550timeswithoutanoticeable 30 decreaseintheperformanceoftheLAImatrix,whereineach linkedloadingandunloadingofthecolumnisreferedtoasa “cycle.”Thus,incertainembodiments,theLAImatrixis capableofbeingcycledatleast250timeswithoutnoticeable decreaseintheperformanceofthematrix,preferablyatleast35 500timeswithoutanoticeabledecreaseintheperformanceof thematrix,morepreferablyatleast1000timeswithouta noticeabledecreaseintheperformanceofthematrix.Incer tainembodiments,theperformanceoftheLAImatrix,as40 measuredbytheamountoflithiumthatisloadedontothe columnandSubsequentlyreleasedfromthecolumndoesnot varybymorethan10%overthecourseofthecyclingofthe matrix. Incertainembodiments,theLAImatricesprepared45 accordingtothemethodsdescribedhereinarecapableof being cycled at least 3000 cycles without a noticeable decreaseintheperformanceofthematrix,andincertain embodiments,atleastabout6000cycleswithoutanoticeable decreaseintheperformanceofthematrix.Theunexpected 50 increaseinthelifetimeofthematerialsprovidesasignifi cantlygreaterlifetimeofthematerialthanthatofpriorart LAImaterialthatdonotutilizeapolymerfortheformationof thematrix. US 8,753,594B1 15 Inaditiontodemonstratingrepeatedloadingandunload55 ingoftheLAImatrix,withconsistentextractionandrecovery oflithium,thepressuredropacrosstheLAImatrixcolumn wasalsostudied.Asisunderstoodintheart,incertain embodiments,itcanbeadvantageoustooperatetheextrac stilflowable.Tothemixtureisaddedapproximately20gof tioncolumnswithaslowapressuredropasisposible.Ithas60 beendemonstratedthatacolumnthatincludesanextraction materialthatincludesanLAI/polyvinylidinefluoridematrix displayedapressuredropoflesthanabout15psi/mof columnbedover550loadingandunloadingcycles,whichis lesthanthepressuredroptypicalyexhibitedbycolumns 65 that include an LAI material that is not matrixed with a polymermaterial. thesameLAItoformapaste.Hydrochloricacidisadded dropwiseuntilthepHofthemixtureislesthan3.Approxi mately10gofaditionalLAIisaddedwithoutmixingtothe acidifiedpastetoformastifmixture.Themixturewasdried atatemperatureofabout85°C.inanopenatmosphere. Theresultingmixturewasgrounduntilthematrixcon sistedofparticleshavingadiameteroflesthanabout600 um.Theresultingpowderwassievedtoremoveanyparticu

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