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Patent SORBENT FOR LITHIUM EXTRACTION

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Patent SORBENT FOR LITHIUM EXTRACTION ( patent-sorbent-for-lithium-extraction )

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13 lateshavingadiameteroflessthanabout100um,whichwere thenreagglomeratedwiththepolyvinylalcoholandglutaral dehydesolution,asprovidedabove.Theaditionalsteps notedabovewererepeatedfortherecoatedLAIparticles. Example4 14 testedforlithiumelutionat85°C.Thesampleshowedanet lithiumextractionofapproximately2.5mgpergramofmedia overtwoporevolumesofelutionatabout0.3mL/min. Example8 Microporousshetsthatincludeapproximately10%by weightUHMWPEandapproximately90%byweightlithium aluminateintercalate(LAI)werepreparedasfolows. Approximately4.7gofUHMWPE(GUR403)powderwas combinedwithapproximately17.9gofmineraloil(Hydro brite1000PO)andheatedatatemperatureofabout135°C. forapproximately16hours.Themixturewasthenheatedfor anaditional15minutesatatemperatureofapproximately 140°C.Theoil-polymermixturewasremoved,cutintosmall pieces,andplacedinaBrabendermixeratatemperatureof about200°C.,andmixedataspeedofabout25rpmforabout 2minutes.Tothemasticatedoil-polymermixturewasadded approximately44goftheLAI(preparedaccordingtothe procedure described in Example 1), 0.04 g ethylene bis stearamide,0.04gDoverphosS-9228(aphosphiteantioxi dant),and0.02gIrganox1010(aphenolicanti-oxidant).The mixturewasmixedatabout45rpmandatemperatureof about200°C.,forapproximately3minutes.Theresulting mixturewascolected,pressedintoaframehavingathick nessofapproximately0.01inches,heatedatatemperatureof about204°C.forapproximately1minuteundercontact pressurefromthetopplate,pressedatatemperatureof204° C.andapressureofabout5000psiforapproximately1 minute,andisthenpressedatatemperatureofabout60°C. andpressureofabout3000psiforapproximately2minutes. Theresultingpressedshetwasclampedatoppositeedges andslowlystretchedwhilebeingheatedwithahotairgun untilthelengthoftheoriginalshetwasstretchedbyapproxi mately50%.ThestretchedLAI-polymermatrixwas immersed in ethyl acetate for approximately 16 hours to extractthemineraloil,rinsedwithethanol,airdriedfor approximately5minutes,anddriedinanovenatapproxi mately70°C.forabout30minutes. Example9 Forcomparisonpurposes,aresinbasedlithiumSorbent waspreparedaccordingtothemethodsdisclosedinU.S.Pat. Nos.4,159,311;4,348.296and4,430,311.Aweakbaseanion exchangeresin(DowexMarathonWBA)infrebaseform wascontactedwithasaturatedsolutionofAlClsatapHof about0andreactedatatemperatureofbetweenabout50and 60° C. The reaction mixture was then titrated with concen tratedNH-OHtoraisethepHtoapproximately7andpre cipitateAl(OH) inandontotheresinbeads.ExcessAl(OH) andNHCl wereremovedbywashingwithwater.Theresin washeatedatatemperatureofbetweenabout75and80°C.to converttheamorphousAl(OH)intogibsite,whichserved asaseedforSubsequentprecipitation.Thegibbsite-seeded resinwasreactedwithsodiumaluminatesolutionatapHof about13andtitratedwitha37%solutionofHCltolowerthe pHtoapproximately7andprecipitateAl(OH)onthegibb site seed. The mixture was washed with water to remove excessNaClandAl(OH),andthenheatedtoatemperatureof betweenabout75and80°C.Thegibsite-loadedresinwas reactedwithLiOHatapHofabout12andatemperatureof betweenabout55and60°C.toforma3-layerpolytype lithiumaluminate(LiAl(OH)OH)withintheresin.The resultinglithiatedresinwasthentitratedwitha20%solution ofHCltoapHofabout7toconvertthehydroxideformofthe lithiumaluminatetothechlorideform.Excesslithiumalu The LAI/PVDF material from Example 2, sieved to approximately180-300um,waswashedwithanapproxi mately26%solutionofsodiumchloridehavingalithium10 concentrationofapproximately200ppm,loadedintoastan dardlaboratoryionexchangecolumn(co-curentupflow, glaswoolpackedbed,havingabedVolumeofapproxi mately9.4mL).Thecolumnwasthensubjectedto150load andunloadcycles. Theoperatingcapacityofthemediawasdeterminedtobe approximately2.9g/L,andthepressuredropwasmeasuredto be10psi/moflinearlength. Example5 TheLAI-PVAmaterialfromExample3,sievedtoapproxi mately180-300um,waswashedwithanapproximately26% Solutionofsodiumchloridehavingalithiumconcentrationof approximately200ppm,loadedintoastandardlaboratoryion25 exchangecolumn(co-curentupflow,glaswoolpackedbed, havingabedVolumeofapproximately9.4mL).Thecolumn wasthensubjectedto129loadandunloadcycles. Operationoftheloadingandunloadingwasasdescribed forExample4. Theoperatingcapacityofthemediawasdeterminedtobe approximately3.5mg/L,andthepresuredropwasmeasured tobebetweenabout100and160psi/moflinearlength. Example6 30 35 ASolutionwaspreparedbycombiningapproximately7.3 gofJohncryl540(BASF),5mLofdeionizedwaterand1.5g. ofCymel327(Cytec).Tothiswasaddedportionwisewith mixingabout31goflithiumaluminatehavingaparticlesize40 oflessthanabout180microns.Additionalwaterwasaddedas requiredtomaintainthematerialinplasticstate.Theresulting pastewasextrudedthrougha425micronscreenandthedried atabout60°C.followedbycuringatapproximately120°C. forapproximately4hours.Thecuredextrudatewassievedto45 between about 425 and 800 microns. Extraction ofthe mate rialindistiledwatermaintainedatabout95°C.yielded approximately22mgoflithiumpergramofmaterialwhich wasstabletowardlithiumcycling. 50 Example7 Approximately40goflithiumaluminate,havingaparticle sizelesthanabout180microns,wasaddedtoabeakerand stifedwithmixingbladeatabout1000RPM(tipspeed55 approximately2m/sec).Tothehighshearmixwasadded about9.6gramsofPVDF/acrylicemulsion(KynarAquatec RC-10,206fromArkemaCorporation),dropwisefroma10 mL Syringefitedwithan18gagetip.Themixturewas blendedatabout1000RPMwiththeaditionofapproxi60 mately1-2mLdistiledwaterhavingabout200ppmlithium ionuntilgranulesformed(about10-20minutes).Theresult ingmaterialwasdriedovernightatabout85°C.andsieved. Approximately7.5gofamiddleparticlesizedistributionof agglomerates(havingaparticlediameterrangingfromabout65 180microntoabout850micron)waspackedintoa10mm internaldiameterjacketedchromatographycolumnand US 8,753,594B1 15

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