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Patent SORBENT FOR LITHIUM EXTRACTION

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Patent SORBENT FOR LITHIUM EXTRACTION ( patent-sorbent-for-lithium-extraction )

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15 minateandLiClwereremovedbywashingwithwater.The resultingresincontainedbetweenabout2and4mmolof aluminumandbetweenabout1and2mmoloflithiumpermL ofresin. Example10 ComparativeExamples Extractionswereperformedusingavarietyofmaterials,10 whichwerethencomparedagainstaresinmaterialprepared accordingtoExample9.APVDFLAI-matrixwasprepared accordingtoExample2,andsievedtoproducethreseparate particlesizegroupings.Eachseparatesizedgroupingwas thenSubjectedtomultipleloadingsandunloadingsoflithium15 chloride,asdescribedherein.AfirstsampleofthePVDF LAI-matrixhavingaparticlesizedistribution(psd)of betweenabout75and180Lumwasmonitoredforover250 cyclesofloadingandunloading,andhadalithiumrecovery ofbetweenabout88and95%.AsecondsampleofthePVDF LAI-matrix having a particle size distribution (psd) of betweenabout180and300umwasmonitoredforover450 cyclesofloadingandunloading,andhadalithiumrecovery ofbetweenabout83and97%.AthirdsampleofthePVDF 25 LAI-matrixhavingaparticlesizedistribution(psd)of betweenabout300and425umwasmonitoredforover15 cyclesofloadingandunloading,andhadalithiumrecovery ofbetweenabout84and84%.Asacomparison,theresin basedmaterialpreparedaccordingtoExample9wastested,30 showingarecoveryofbetweenabout81and88%. Example1 Polymer/LAIagglomerateswerepreparedbyfirstmanu 35 alymixingapproximately24mLofPU442polycarbonate/ polyurethaneresin(PicasianPolymers)withabout6mL XL-702(apolycarbodiimidecroslinkeravailablefromPic asianPolymers)and45mLofdistiledwater.Approxi mately84gofdriedLAIparticles(preparedaccordingtothe40 proceduredescribedinExample1)wereaddedandmixed manuallytoprovideamixturethatincludesabout10.2% binderbyweight.Themixturewasthentransferedtoa KeyenceHybridmixerHM-501andmixedforatotalofone45 minute(two30secondmixes)toproduceapastethatincludes wetagglomeratedparticles.Thepastewasmanuallypressed througha500micronSquareopeningscreenwhilehotairwas directedoverthestrandstopreventsticking.Theresulting Strandswerecolectedanddriedforapproximatelyseventy50 twohoursinanovenmaintainedatatemperatureofabout50° C.,followedbycuringforabouttwohoursatapproximately 120°C.Thecuredstrandswerethenmanuallybrokeninto shorteragglomeratesona600micronsieve.Thebroken Strandsweresievedinastackofvarioussizescrens,having55 openingsrangingfromabout106to600umandvarioussize fractionsofagglomeratedparticleswerecolectedseparately andweighed.Agglomeratesfromthe425-600umfraction werefurthertestedforoperatingcapacity. Polymer/LAIagglomeratesdescribedinExample1were 60 loadedontoacolumnhavingaVolumeofabout10.6mLand wereloadedwithabouteightbedvolumes(hereinafter, “BV)ofasimulatedbrinepreparedasdescribedhereinata rateofabout8BV/hour.Thecolumnwasstripedwith approximately1.5BVofadeionizedwatersolutioncontain65 ingabout1000ppmlithiumatarateofabout2.4BV/hour.All testSolutionswereSuppliedbyco-curentupflow,and 16 becausethesetestswereaceleratedbyreducingtheloading andstripingSolutionVolumes,lithiumsaturationinthecol umnefluentduringloadingwasnotobserved(i.e.,the lithiumconcentrationinthecolumnefluentneverequaled thelithiumconcentrationinthefeedsolution).Sampleali quotswerecolectedafter100cyclesandthemetalswere analyzedwithICP.Thediferentialpressureinthesystem increasedafterapproximately100cyclesandremainedhigh fortheremainderofthecycles,rangingbetweenabout2and 7psi.Attemptstoreducetheincreaseddiferentialpresure, includingclearingthetubinglines,replacingglaswoolused tocontainthebed,andensuringfeedconcentrationsmain tainedatlevelssuitabletopreventtheprecipitationofsalts, provedunsucesful.Afterapproximately300cycles,fines wereobservedattheinlet(bottom)ofthebedandwere subsequentlyremoved.Thetotalbedvolumelosover600 cycleswasapproximately10%.Thelithiumcapacityonload ingwasgenerallyunchangedoverthe600cycletest,ranging from between about 1.5 and 3.5 mg Li/mL polymer/LAI agglomeratesorbent. Inaditiontocapacity,therobustnessofthematerialwas testedbySubjectingittoultrasonicagitationforapproxi mately1minute.Fineshavingadiameteroflessthanabout45 umdispersedfromthematerialasaresultoftheagitation weremeasured,andreportedastherateoffinesreleasedper jouleofenergyadded.Avaluebetweenabout0.2to0.3mg finesreleasedperjouleofenergyinput(mg/J)isconsidered theupperacceptablelimit,asabovethisvaluethepotential riskofparticledisaggregationduringcolumnoperationis increased.Thepresentsampleyieldedafinesreleasevalueof 0.50mg/joule. Example12 Polymer/LAIagglomerateswerepreparedbyfirstmanu alymixingabout14.5gofKynarAquatec10,206fluo ropolymer/acrylicresin(Arkema,Inc.)withapproximately 3.3gXL-702(polycarbodiimidecroslinkeravailablefrom PicasianPolymers)andabout35mLofdistiledwater. Approximately93gofdriedLAIparticles(fromExample1) wereaddedintwoincrementsandmixedinaKeyenceHybrid mixerforaboutoneminute(intwo30secondmixings)to produceapastethatincludeswetagglomeratedparticleshav ingabindercontentofabout8.2%byweight.Thepastewas transferedtoaFujiPaudalKAR75basketextruderequipped withascreenhaving0.6mmdiameterholesandwasextruded atmaximumspeedintostrandsin60-70°C.inthepresenceof hotcirculatingairflow.Strandsofthepolymer/LAIagglom eratewerecollectedanddriedfortwohoursinanovenata temperatureofabout60°C.,followedbycuringforabouttwo hoursatatemperatureofapproximately120°C.Thecured Strandswerebrokenintoshorteragglomeratesbyrunningin aVorti-SivShaker,equippedwithanylonbrushandceramic balls. The broken strands were then sieved in a stack of varioussizescrens,rangingfromabout106to850um,and thevarioussizefractionsofagglomeratedparticleswerecol lectedseparatelyandweighed.Agglomeratesfromthe300 425umand425-600umfractionsweretestedforoperating capacity. Polymer/LAIagglomeratesdescribedinExample12hav ingadiameterofbetweenabout300to425umwereloaded ontoacolumnhavinganinternalVolumeofabout10.6mL andwereloadedwithapproximately12BVofasimulated brinepreparedasdescribedhereinatarateofabout8 BV/hour.Thecolumnwasstripedwithabout1.5BVofa deionizedwaterSolutioncontainingapproximately1000ppm Liatarateofabout2.4BV/h.Altestsolutionsweresupplied US 8,753,594B1

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