COMBINED CYCLE OPPORTUNITIES FOR SMALL

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COMBINED CYCLE OPPORTUNITIES FOR SMALL ( combined-cycle-opportunities-for-small )

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Organic fluids have a number of advantages over water for waste heat applications. They often operate at lower system pressures than comparable steam systems. Organic fluids have much higher molecular weights. These dense fluids allow for low speed turbines to be used, which increases the system reliability and efficiency. Many organic fluids are classified as ‘dry fluids’, which means they always leave the turbine in a supersaturated condition. Heat from the supersaturated, low pressure vapour leaving the turbine can be used to preheat the high pressure liquid before entering the boiler, which increases the cycle efficiency. The Turboden ORC unit is shipped in three skids (Figure 5): 1. The Cold Module, which contains the turbine, generator, condenser and recuperator. 2. TheHotModule,whichcontainsthepreheaterandevaporator. 3. The Pump skid, which contains the feed pump that is located below grade to ensure sufficient suction head for the pump. Figure 5: Layout of a 1 MW Turboden ORC unit 2.4 Water Cooling Circuit In order to condense the ORC working fluid, heat must be rejected from the plant. A water/glycol mixture is used to transfer heat from the ORC condenser to air coolers shown in Figure 6. The water cooling circuit consists of a circulating pump, the air coolers, piping, valves, instrumentation and an expansion tank. 7

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