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2.1 PV Manufacturing R&D Management The Project Management and Support subtask addresses: (1) management of the PVMR&D project; (2) management of subcontracts awarded under the IDIP and YDR procurements; (3) coordination of NREL in-house activities in support of the PVMR&D industrial partners; and (4) evaluation of current trends in the PV manufacturing industry through collection of data for cost/capacity and recapture of R&D funding. Table 1. PVMR&D Project Tasks and Budget Subcontractor RWE Schott Solar, Inc. Title of Subcontract EFG Technology and Diagnostics R&D for Large-Scale Manufacturing Table 3. FY 2005 IDIP Subcontractors, System Components Task Title PV Manufacturing R&D Technical Coordination In-Line Diagnostics and Intelligent Processing Module Yield, Durability, and Reliability FY 2005 Budget ($K) 1,550 2,179 4,193 Subcontractor RWE Schott Solar, Inc. Specialized Technology Resources, Inc. Spire Corporation Title of Subcontract Plug and Play Components for Building-Integrated PV Systems Development of New Low-Cost, High-Performance, PV Module Encapsulant/Packaging Materials Development of Automated Production Line Processes for Solar Brightfield Modules 2.2 In-Line Diagnostics and Intelligent Processing The IDIP subtask consists of the FY 2005 cost- shared PV manufacturing R&D subcontracts listedinTables2and3,awardedunderthe FY 2001 IDIP competitive solicitation. This solicitation was directed at: improvement of module manufacturing processes; system and system component packaging, system integration, manufacturing and assembly; product manufacturing flexibility; and balance-of-system development. These subcontracts emphasize new and improved in-line diagnostics and monitoring with real-time feedback for optimal process control and increased yield in the fabrication of PV modules, systems, and other system components. Table 2. FY 2005 IDIP Subcontractors Module Manufacturing 2.3 Yield, Durability, and Reliability The FY 2005 YDR subtask comprises the cost- shared PVMR&D subcontracts in Table 4 resulting from a FY 2003 competitive solicitation. The focus is improving module manufacturing processes to increase module reliability, system and system- component packaging, system integration, manufacturing and assembly; product manufacturing flexibility; and BOS development, including storage and quality control. It emphasizes enhancing reliability of the module, system components, and complete system. Table 4. FY 2005 YDR Subcontractors* Subcontractor BP Solar Evergreen Solar, Inc. Title of Subcontract Large-Scale PV Manufacturing Using Ultra-Thin Polycrystalline Silicon Solar Cells Innovative Approaches to Low Cost Module Manufacturing of String Ribbon Si PV Modules Subcontractor Dow Corning Corporation Evergreen Solar GE Energy PowerLight Corporation Shell Solar Industries SunPower Corporation Xantrex T echnology Title of Subcontract High Performance Packaging Solutions for Low Cost, Reliable PV Modules Low-Cost Manufacturing of High- Efficiency, High-Reliability String Ribbon Si PV Modules Solar Cell Design for Manufacturability Accelerating PV Cost Effectiveness Through Systems Design, Engineering, and Quality Assurance Photovoltaic Module Manufacturing T echnology Automated Manufacturing of High Efficiency Modules Advanced, High Reliability, System Integrated 500 kW PV Inverter Development Energy Conversion Devices, Inc. Implementation of a Comprehensive On-Line Closed- Loop Diagnostic System for Roll- to-Roll Amorphous Silicon Solar Cell Production ITN Energy Systems Trajectory-Oriented and Fault- Tolerant-Based Intelligent Process Control for Flexible CIGS PV Module Manufacturing Photovoltaic R&D Advanced Materials and Devices 52 * 4 subcontracts pending award as of 9/30/2005PDF Image | DOE Solar Energy Technologies Program
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