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Detailed transient and steady state thermal analysis were then performed on the revised vane aero-optimized designs. The steady state and transient thermal stresses in the vane ring were found to be acceptable for both average inlet and hot-streak conditions. The hot-streak and average inlet steady state stresses were found to be 25.3 and 13.9 ksi, respectively. Figure 2.1.8 shows the thermal gradients and resulting stresses in the vane ring. The transient stress peaked to 25.9 ksi at the trailing edge fillet on the inner platform, 8 seconds into trip shut-down (Figure 2.1.9). Ceramic reliability analysis using CARES predicted a probability of failure of ~1 in 1,000,000 vanes. Scaling the analysis to the entire vane ring predicted a failure probability of 1 in 100,000. The structural analysis was repeated to include the attachment tab (and the pressure loading on it) on the inner platform of the vane ring. The internal tab led to an increase in the stress to 34.5 ksi and the resulting probability of failure was predicted as 1.4 in 10,000 vane rings. Based on the analysis, the vane ring design was released to Kyocera Industrial Ceramics Corporation (KICC) to commence prototype manufacturing trials. The results of this manufacturing development activity are summarized in a subsequent section. 27PDF Image | ADVANCED MICROTURBINE SYSTEMS Final Report for Tasks 1 Through 4 and Task 6
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