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Recuperator Assembly SN2: • C200 engine 001 was used for a cyclic endurance test 445 cycles – full start stop w/ extended cool down 294 hours • Post-test performance checks indicated a 23.6 kW power loss • Recuperator Assembly SN 2 was found to have a number of leaks • Total running time on SN 2 was 315.5 hours and 458 cycles Failure Analysis of Assembly • Visual assessment of Assembly to determine failure locations Removed outer casing Pressurized from cold side to accurately identify leak sources Core dissected into sectors with leaks isolated to locally section for M&P evaluation • Detailed assessment and identification of leak paths Incomplete weld joint between Aft Interface Ring and Aft Inner Case Separation of HX foil along exhaust in leading edge – two locations Leakage of high pressure air into low pressure side of recuperator assembly between Recuperator Core Segments Leakage along Recuperator Core Segment Weld Cap Crack in Ignitor Bellow Pass-through 66PDF Image | Final Technical Report Advanced MicroTurbine System (AMTS) -C200 MicroTurbine -Ultra-Low Emissions MicroTurbine
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