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Materials Failure Analysis Conclusions • Inner Case Seal weld joint to Core cracked 95% about circumference of weld – Overlapping welds result in cracks during manufacturing • Separation of HX foil along exhaust in leading edge at two locations – Missing Gas Channel Insert – Incorrect phasing of HX foils – nesting of HX foils towards low pressure side – Both failures due to high stress from lack of support and not a design issue • Non-uniform interface between core sectors result in poorly supported regions • Stress Analysis – Pressure and temperature loading boundary conditions – 2D and 3D models – V ary weld characteristics • Penetration depth (hoop carrying material) • Fillet size – Assess stress with changes to geometry – Determine the effect of material differences at core to hot section interface • Core SS (CTE 11e-6) • Hot section casing HR-120 (CTE 9e-6) Stress Analysis – Core 2 configuration • Thermal analysis based on measured temperatures • Interstage seal near aft port opening • Inner Case is bathed with compressor discharge air results in substantial thermal gradient 1 Measured Points 234 6 5 70PDF Image | Final Technical Report Advanced MicroTurbine System (AMTS) -C200 MicroTurbine -Ultra-Low Emissions MicroTurbine
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