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Final Technical Report Advanced MicroTurbine System (AMTS) -C200 MicroTurbine -Ultra-Low Emissions MicroTurbine

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Final Technical Report Advanced MicroTurbine System (AMTS) -C200 MicroTurbine -Ultra-Low Emissions MicroTurbine ( final-technical-report--advanced-microturbine-system-amtsc20 )

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Inverter Control Board (ICB) Block Diagram IPMUDC 1% UDCIN +3.3V +15VA IPMALVL IPMAOC IPMA TMP 1% IPMA CUR 0.1% +3.3V +15VB IPMBLVL IPMBOC IPMB TMP 1% IPMBCUR 0.1% +3.3V +15VC IPMCLVL IPMCOC IPMC TMP 1% IPMC CUR 0.1% +3.3V +15VN IPMNLVL IPMNOC CHASSIS RS485 CAN Protect against power dropout in system JTAG 14PIN DSP BUS keep short BUFF 16bit /RD OSC2 8MHz SPI 8MHZ +2.500V ADC18 12bit SS Hi Performance Analog Inputs NOTE: ALL ADC INPUTS INCLUDE AGND ADC16 SPI 12bit AGND DGND LEVEL ADJUSTMENTS AND FILTERS. BRD TEMP 1% +2.500V CHASSIS +25VS FANPWR RF 0.12A TRXF +25V +25VS PGND /25VSOFF LCL ESTOP PGND CONN FAN 6 Pins 25A SPS PWR 25A PGND CONN 3 Pins SPS Cont 10 Pins TRXPS CTLPWR PWR 5V 1A GJMP +5.1V DGND 25A +5VA AFIL 200mA AGND REF 2.500V AGND +2.500V +5.000V +25V 3K +15VN IPMN TMP PGND PGND CHASSIS 1% IPMN CUR 0.1% +25VS MainC 20A C200 MainCONT 13A, .2s Contactor Driver Conn 10 pins AuxC (< 3A) 3A AuxCONT CONN INTRA BUS1 24 Pins Stat "24V" HDWFLT PGND CHASSIS SYSRST TRX +5V DSP PWR 0.7A +1.86V +3.3V LCM C200 LCL ESTOP (BAT Fan) ESM/BAT +25V +25VS PGND 3.0K BAT conn 6 pins CHASSIS DSP 15-150MHz +25V +15VA PGND INTRA BUS2 24 Pins CTLPWR CTLPWR is 8-30V OSC1 30MHz DSP CONTROL and STATUS 8MHZ 16CH SER PROM SPI 4KB AGND +25V +15VB PGND CONN IPMA 14 Pins CONN IPMB 14 Pins CPLD PWMSHTDN +5V BCM BPCHRG +2.500V VACBUF 0.1% VDCBUF 0.1% Speed Control SPDERR OVERSPEED ZCD ECMs A& B PWMs CPLD PROG 5V, 50mA /HDWFLTOUT PWMOs IGBT FAULTS +25V +15VC PGND CONN IPMC 14 Pins OVRV HDW OVRV +2.500V VREFB +2.500VB CHASSIS PGND VIDPB CONN EPWRBRD 18 Pins CONN IPMN 14 Pins CAPCUR 0.1% VIDFIL C200 LCM CONN FILTER 8 Pins CHASSIS ICB Major Components • Processor: ACE • CPLD: CY37064P84-125JI • Serial EPROM: AT25256-10JI-2.7 • Serial ADC: TLC545IN • 1A HSD: BSP550 • 22 I/Os • Voltage sensors: DC and AC bus sensors: misc. analog circuitry • Current sensors: misc. analog circuitry • HDWFLT and SYSRST transceivers • CMOS 3.3V to 15V level translators • Power conversion: 8-30V in to 5V out and 5V in to 3.3V out ICB Lessons Learned • DSP used with high throughput and more memory • Original DSP selection was for TMS320F2810. The analog input channels on it turned out to be essentially useless (1-5% total error). We had to use the TMS320F2812 part that has an external bus, so we could add simultaneous sampling ADCs external to the processor to do the job we need. We need 0.15% total error on some of our signals (and 1.0% max on some). • Higher level software tools / languages supported on TMS320F2812 • More precise sensor inputs were used. +25V +15VA PGND C60 IPMABC 26 pins Brake for ECM Neutral for LCM 139

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