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Final Technical Report Advanced MicroTurbine System (AMTS) -C200 MicroTurbine -Ultra-Low Emissions MicroTurbine

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Final Technical Report Advanced MicroTurbine System (AMTS) -C200 MicroTurbine -Ultra-Low Emissions MicroTurbine ( final-technical-report--advanced-microturbine-system-amtsc20 )

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Fuel Control Board (FCB) Block Diagram CONN INTRA BUS1 24 PINS INTRA BUS2 24 PINS (CAN) 3 RS-485 2 CAN1 2 HDWFLT 2 2 +25VS HSDLF 6A MAX. LFPUMP_PWR IGNITER LF PUMP SPEED CMD LF PUMP SPEED FDBK 4 2 2 2 2 2 2 2 4 2 2 2 HSDIG HDWFLT_ST TRXHF TRXR OPTO TRX CAN 2 22 uP RESET 4A MAX. LPF FILTER 2 SYSRST LCL ESTOP JTAG 14PIN DHDR 10 pin DAC (DNP) 8CH SPI ADC 12-BIT SPI 16 CH THERMISTOR THERMISTOR THERMOCOUPLE THERMOCOUPLE FUEL PRESSURE CSENSE 2 FAULT FLAG TAIR 3K, 1% CJC 3K, 1% TET1 0.1% TET2 0.1% PFUEL 1%, 5V +25VS H-BRIDGES 5A X 2 SOLENOID1 SOLENOID2 SOLENOID3 SOLENOID4 SOLENOID5 SOLENOID6 SOVALV VENTVALV PURGE 3 3 RHDR7 3 pin RS232 TRX +3.3V +1.86V SER PROM SPI 4KB HW ID BRD TEMP 3K, 1% AGND 6 PGND 2 4 9 NOTE: LEVEL SHIFTERS WILL BE ADDED AS NEEDED. MAIN POWER SUPPLY CHASSIS +25VSC +25V CHASSIS +25VS (INTRA-A) 2 2 RS485D 3 CHASSIS PGND +25VS +25VS PGND JMPR_ AGND DSP ANALOG INPUTS 14 CTLPWR 4 DGND 1.8V OSC 30MHz DSP CONTROL and STATUS DSP 15-150MHz '2812 38 (44 AVA TRX RS485IL) NOTE: ALL ADC INPUTS INCLUDE LEVEL ADJUSTMENTS AND FILTERS ON THEIR INPUTS. 2 2 2 2 2 2 COIL A COIL B 3 3 CONN INTRA BUS 24 Pins (RS-485) CTLPWR PGND PWR 5V 1.5A MAX. 5.1V ANG PWR 200mA +5VA AGND +25VS HSDS1 4A MAX. HSDS2 4A MAX. HSDS3 4A MAX. HSDS4 4A MAX. HSDS5 4A MAX. HSDS6 4A MAX. HSDSO 4A MAX. HSDVV 4A MAX. +25VS PURGE 4A MAX. DRAIN 4A MAX. AASO 4A MAX. AACOMP 4A MAX. AACOMPSO 4A MAX. LINEHEAT 4A MAX. 2 CHASSIS PGND DGND ESTOP 4 CTLPWR (INTRA-B) JMPR 22 AMBIENT PRESSURE 1.5%, 400kPa MAX. DGND DSP PWR +3.3V 0.7A MAX +1.86V 2 HW INTERLOCK 2 2 2 2 2 2 2 ANALOG REFERENCE DGND PGND CHASSIS CONN LIQUID FUEL 16 Pins 2 3 CTLPWR 2.5VREF +2.5V 10mA AGND DRAIN AIR ASSIST S/O AIR ASSIST COMPRESSOR AIR ASSIST COMPRESSOR S/O CONN PGND PRESSURE SENSOR POWER SUPPLY 3 Pins 25A RATING CTLPWR PGND PWR 5VP 20mA MAX. JMP 5VP PSGND LINE HEATER CHASSIS Processor: ACE CPLD: (Chance of usage: 10-80%) CY37064P84-125JI Serial EPROM: A T25256-10JI-2.7 Serial ADC: TLC545IN 1AHSD 2AHSD 4AHSD 30 I/Os V oltage sensors: misc. analog circuitry Pressure sensors: misc. analog circuitry Temperature sensors: misc. analog circuitry Fire sensors: misc. analog circuitry HDWFLT and SYSRST transceivers Power conversion: 8-30V in to 5V out and 5V in to 3.3V out FCB Lessons Learned • Proper cold junction compensation for TETs • Fully understand hi-side driver requirements before designing. Additional capability was added and another SPS (in the GCM) was added to supply the total control power needed for the fuel functions. • Full DSP implementation NOTE: HIGH SIDE DRIVER BLOCKS PROVIDE OPEN AND SHORT CIRCUIT STATUS AND HAVE LED STATUS INDICATION. PGND CHASSIS CONN ENGINE 24 PINS FUEL 32 PINS 3 FCB Major Components 144

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