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washing, hot washing, dewatering, frying and inspection, flavouring and packaging. The process flow diagram of the crisp manufacturing process at the KP Billingham plant, which serves as the plant for our case study, is shown in Figure 4-1. The description of the individual processes taking place in the plant is as given below. • Bulk hopper and incline elevator The bulk hopper holds approximately 1.5 crates of potatoes. It is fed from the crate tipper and provides a store of potatoes for the line. The speed of this conveyor is variable and can be altered to deal with changing feed rates. The bulk hopper is set to run at a speed that allows the line to run constantly without producing any gaps in the process. • Destoning and Washing In this unit operation, stones are separated from the potatoes using water. To accomplish this, water is recirculated by using pumps from the tank base up the central tube into a dish. The potatoes fall into the water dish and are rotated around the dish and onto the exit conveyor by the water wave and the effects of buoyancy created by the water flow down the central tube. Stones that are present fall down the central tube and onto the stone removal conveyor belt. • Peeling The potatoes exiting the destoner go into the peeler where they are peeled using a peeler disc which has a gritted surface with three 90PDF Image | Northumbria Research Link
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