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4.2 Waste Heat Recovery Potential in Crisp Manufacturing Process As shown in Figure 4-2, crisp frying involves passing the crisps through hot cooking oil. The oil is heated using heat from the combustion chamber. After heating the oil, the heat is dumped from the process into the environment through the industrial stack. Also, during the cooking operation, some hot polluted air (foul gas) is emitted from the fryer. In some crisp manufacturing processes surveyed, the hot polluted air is recycled back into the combustion chamber, while in others; they are sent to the stack directly and are then emitted into the environment. Whatever the method adopted by any crisp manufacturing operation, it is observed that the quality of heat emitted as effluent from the stack and from the foul gas from the fryer is high. With the effluent heat in a temperature range of 120 to 212oC (Aneke et al, 2012b), it can be economically recovered and used to drive any of the state of the art heat recovery processes adopted in this thesis to the benefit of the process, the environment and the plant owner. The use of this waste heat energy, identified in this crisp manufacturing plant under investigation, to drive an ORC system for power generation, RO wastewater desalination or VCR system for refrigeration application will not only help in saving resources, it will also help to reduce CO2 emissions and ultimately contribute to a reduction in global warming. This project focuses on the theoretical study of using the waste heat from the fryer section of the plant for power generation, using ORC technology. The study is carried out through modelling and simulation using the IPSEpro Process Simulation tool. 96PDF Image | Northumbria Research Link
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