OPPORTUNITIES FOR POLLUTION PREVENTION

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OPPORTUNITIES FOR POLLUTION PREVENTION ( opportunities-for-pollution-prevention )

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CARBON DIOXIDE TECHNOLOGY PLATFORM 131 4. APPLICATION OPPORTUNITIES ENABLED BY THE DESIGN OF SURFACTANTS FOR CO2 4.1 Dispersion Polymerizations The relative insolubility of many industrially important polymers in supercritical CO2 necessitates the use of heterogeneous polymerization techniques. Conven- tional heterogeneous dispersion polymerizations of unsaturated monomers are performed in either aqueous or organic dispersing media with the addition of interfacially active agents to stabilize the colloidal dispersion that forms. Suc- cessful stabilization of the polymer colloid during polymerization results in the formation of high molar mass polymers with high rates of polymerization. A sim- ilar analogy applies to dispersion polymerization in CO2 where stabilization has been accomplished with the aide of nonionic-homopolymers (15, 34–40), block copolymers (34, 37–43), and reactive macromonomer surfactants (22a,b; 39; 40; 45). Supercritical CO2—in conjunction with free radical initiators and specifically designed, interfacially active, stabilizers—is an environmentally responsible al- ternative to aqueous and organic dispersing media for heterogeneous dispersion polymerizations. Typically, a free radical dispersion polymerization in supercritical CO2 starts as a one-phase, homogeneous system such that both the monomer and the polymeriza- tion initiator are soluble in the polymerization medium. As the reaction progresses, the resulting growing polymer phase separates into primary particles. Amphipathic molecules—mediators that prevent particle flocculation and aggregation—present in the system stabilize these primary particles. Polymer colloids produced by dis- persion polymerizations are usually stabilized by a steric mechanism rather than an electrostatic mechanism that is common to colloidal stabilization in aqueous environments (15). Steric stabilization of a colloidal dispersion is usually imparted by amphipathic macromolecules that become adsorbed onto the surface of the dis- persed phase. These amphipathic macromolecules contain an anchoring segment that attaches to the particle (usually by physical adsorption), and stabilizing moi- eties that are soluble in the continuous phase. The stabilizing moieties project into the continuous phase (which needs to be a good solvent for the stabilizing moieties) and prevent flocculation by mutual excluded volume repulsions during a Brownian collision, thereby imparting stability to the colloid. Conventional lipophilic monomers, exemplified by methyl methacrylate, can be quantitatively (>90%) polymerized heterogeneously to very high conversion in supercritical CO2. This polymerization proceeds in the presence of poly(FOA) resulting in kinetically stabile dispersions of micrometer-sized particles with a narrow size distribution (15). The amphiphilic activity exhibited by poly(FOA) suggests that environmentally responsible CO2 is a viable replacement for the sol- vent traditionally used in heterogeneous polymerizations and lays the foundation for surfactant-modified, CO2-based separations processes.

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