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OPTIMISING THERMAL ENERGY RECOVERY

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OPTIMISING THERMAL ENERGY RECOVERY ( optimising-thermal-energy-recovery )

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considered as a possibly more attractive investment than direct energy- resource exploitation (Badr, 2008). Hence, heat energy utilization in the process industries, as an example of energy savings produced through efficiency improvement, should be encouraged. As we have established the need for heat energy utilization in the process industries, another major decision which is worth making is to consider the particular use to which the recovered energy will be put. In order to utilize waste heat energy in any given process, there is a need for it first to be recovered. Any method of heat recovery technology adopted depends on the use of the recovered waste heat energy. The use of heat energy in a process plant depends on the energy needs of the plant, and this differs from one process to another. Since most heat recovery practices at present occur as retrofit projects, the use of the recovered heat energy can have a significant effect on the total installed cost of the heat recovery system. For example, if recovered heat is used to preheat combustion air feed to the burner, this will reduce the amount of fuel usage in the burner; however, it might also be detrimental if the burner turndown range was not originally designed to cope with the reduction in fuel consumption. Hence, this might result in changes to the burner, and this will definitely affect the economic analysis of the heat recovery system (Reay, 1980). Despite the technical considerations in applying any given waste energy recovery technique or technology, on most occasions the decision to adopt any given waste heat recovery technique or technology is always at the 23

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