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Chapter Four This chapter presents the details of the processes involved in potato crisps manufacturing, as well as the energy usage of the process with more emphasis on the waste heat recovery potential in the fryer section of the plant. 4 Potato Crisp/Chip Manufacturing Process As already mentioned in section 1.3.1, there is a high potential for waste heat recovery from the food processing industries in the UK. Although this research will concentrate on the potato crisps/chips manufacturing industry, its outcome will be applicable to other industries where waste heat energy is emitted. Commercial crisp manufacturing is a well-established market both in the UK and worldwide. In 2005, crisp consumption in the UK was estimated to be as high as 1010 packets, which represents more than half of the crisps sold in the European Union (Applesnapz, 2005). Despite many campaigns by some health organizations against the consumption of crisps, crisp consumption has always been on the increase. Associated with this increase in crisp consumption is an increase in energy consumption during crisp manufacturing. Crisp manufacturing is an energy- intensive process (Hardcastle and Ward, 1984) which involves a series of recipes in order to transform the raw potato from the farm into the finished product. The sequential processes involved in crisp production include destoning, washing, peeling, drum washing and inspection, slicing, cold 89PDF Image | OPTIMISING THERMAL ENERGY RECOVERY
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