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OPTIMISING THERMAL ENERGY RECOVERY

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OPTIMISING THERMAL ENERGY RECOVERY ( optimising-thermal-energy-recovery )

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Chapter Six In this chapter, the standalone ORC system capable of converting the waste heat from the fryer section of the crisp manufacturing plant were developed in the IPSEpro PSE tool, using the individual unit operations modelled in the previous chapter. 6 Proposed ORC System Utilizing Waste Heat from the Fryer for Power Generation From Figure 4-2 it can be seen that there are two major sources of waste heat from the fryer section of the KP Billingham crisp manufacturing plant. These include: • Waste heat from the foul gas from the fryer • Waste heat from the exhaust gas to the stack These individual waste heat sources identified above are capable of generating electricity using the ORC system. However, the choice of an ORC system configuration capable of utilizing the waste heat source in the most economical way for power generation is very important. The use of a single ORC system for each of the waste heat sources or other configurations like the reheat cycle has been found to be less economical in terms of payback period than using a dual heat source ORC system capable of using both waste heat sources simultaneously in a single ORC system (Aneke et al., 2011a). Apart from being more economical, the dual-source ORC system has also been found to generate less entropy than every other 119

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