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The modelling and simulation carried out in this work using the IPSEpro Process Simulation tool has also established that the waste heat emitted from the fryer section and exhaust stack can be used to drive a dual heat source ORC system to generate about 199.4 kWe (net) which is about 92% of the electricity needed in the crisp manufacturing process. Furthermore, from the ‘gate to grave’ life cycle assessment carried out in this work, it was established that the use of the waste heat to generate power using the dual heat source ORC system proposed in this work will also reduce the quantity of carbon emission by 1395.8 tonnes/year when the generated electricity is used to displace electricity which would have been generated from a conventional coal-fired power plant. The economic analysis shows that at an average electricity and carbon price of £0.16/kWh and £13.77/tCO2 the proposed project will give an NPV of about £2,260,593.99 with a positive NBCR and payback period of 2.868 years making it an economically viable venture. 8.2 Recommendations for Future Research One major challenge encountered during the course of this study was to obtain reliable cost and performance data from major ORC manufacturers, especially for the specialized model (dual heat source ORC model) proposed in this work. This constraint can be overcome by developing an experimental rig (which is outside the scope of the objective of this project) in order to verify some of the data obtained from the published literature which are used as the basis of this modelling and simulation work. 184PDF Image | OPTIMISING THERMAL ENERGY RECOVERY
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