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2. WASTE HEAT RECOVERY IN EU27 CEMENT PLANTS: ESTIMATE ON ORC POWER Country No. plants Nominal Capacity [Mt/year] Country Italy France Poland UK Total EU27 Table 3: EU27 cement plants location and capacity Over 576 MW of ORC power can be installed in EU27 cement industry (see Tab.4). The annual energy recovery was also estimated assuming a range between 5000 and 8000 operating hours per year, in order to consider variations in cement production due to market fluctuations. This energy recovery allows avoiding the purchase of electricity from national grid and the consequent greenhouse gasses emissions (see Tab.5). Considering only EU27 cement plants, an amount between 2.87 and 4.59 TWh per year can be generated from waste heat recovery, around 0.46% of the electricity consumption in European Industry in 2010. The corresponding average value of CO2 avoided emissions, equal to almost 1.5 million metric tons, represents the 0.44% of the total amount of CO2 emitted in 2010 by EU27 industry. There are many factors to take into consideration for further developments in ORC applications in EU27 cement industry: (i) global trend in cement production, consumption and trade, with the increasing importance of developing countries as market players; (ii) energy efficiency policies, supporting such installations; (iii) the increasing interest in alternative fuels, affecting the economic energy scenario. 59 38.6 31 21.6 11 14.0 12 10.4 Germany 69.8 France 49.6 Belgium 10.7 Czech Rep. 12.7 Total EU27 595.9 Table 4: ORC power estimate for EU27 cement factories Country IT GE ES FR UK BE AU CZ Oth EU 27 5000h 433 351 586 250 126 54 52 64 953 2 870 8000h 693 562 938 400 202 86 84 102 1 525 4 592 5000h 175.5 176.7 252.1 23.0 62.7 13.6 8.4 40.3 460.2 1 212 8000h 280.8 282.7 403.4 36.8 100.3 21.8 13.5 64.5 736.4 1 940 Daily capacity [103t/day] Energy Recovery [GWh/yr] Emission avoided [103t CO2/yr] rP [(MW·day) /t] 1.01 70.3 1.01 49.9 1.01 10.7 1.01 12.8 PORC [MW] Spain 38 48.3 Italy 111.7 0.75 86.7 Germany 33 28.8 Spain 116.5 1.01 117.3 Greece 8 14.5 UK 25.1 1.01 25.3 Portugal 6 10.8 Austria 10.4 1.01 10.5 Others 61 60.8 Others 189.3 1.01 192.5 259 247.8 575.9 5 Table 5: Power generated from waste heat recovery and emission savings in cement industryPDF Image | ORC WASTE HEAT RECOVERY IN EUROPEAN ENERGY
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