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EXECUTIVE SUMMARY The RP-5 Renewable Energy Efficiency Project’s (RP-5 REEP) primary objective is to make renewable energy more affordable in California and the U.S. The project involves innovative combinations of primary and secondary power generation systems using methane gas produced from local processing, dairy manure, and other organic materials. The project goal is to achieve a high system efficiency of at least 65% through heat recovery and supplying heating and cooling water to adjacent buildings and facilities. The RP-5 REEP combines the conventional power generation system, such as the internal combustion engines (IC engines, two @ 1.5 MW each), an innovative bottoming (secondary) power generating unit (ORC @ 220 kW), and heat recovery system serving the platinum-LEED headquarters absorption chillers (four @ 30 tons each) and heating system. The RP-5 Complex consists of four interconnected facilities, where energy and gas resources are shifted for optimal performance and cost effectiveness (see attached RP-5 Complex Ultimate Energy Balance Diagram). RP-5 REEP construction is complete, with initial operation and equipment testing in progress. Currently, the Agency is awaiting modifications to the facility permit to operate by the South Coast Air Quality Management District (SCAQMD). Project major highlights from inception to startup can be summarized as follows: o RP-5 REEP is a true Research & Development (R&D) project, which can be used as an example and as guidelines for similar projects by other agencies in California and the U.S.; o IEUA invited and conferred with the leaders and pioneers in the renewable energy fields, including research institutes, universities, scientists, power industry manufacturers and consulting engineers in the U.S. to help evaluate, research and analyze potential and viable innovative technologies o Research was conducted for numerous innovative technologies such as fuel cells, gasification, thermal ice storage, bottoming cycles (including Stirling and ORC systems, etc.) for cost effectiveness, payback, efficiency, capital cost, and environmental impact o The Agency avoided implementation of innovative technologies that have already been installed and evaluated by other agencies, and introduced new innovative technologies instead. An example is the replacement of the fuel cell with the innovative ORC bottoming unit, which has not been done previously o RP-5 REEP was challenging from initial conception to end of construction and startup due to the high level of complexity including: Number of technologies and facilities involved Biogas source being manure Interconnecting agreements Permit to Operate and Emission compliance Sophisticated control system for system optimization o Large long lead equipment prepurchase is recommended for better quality control, saving money, and keeping schedule on track Page 12 of 18PDF Image | RP-5 Renewable Energy Efficiency Project (REEP)
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