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Biomass Combined Heat and Power Catalog of Technologies

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Biomass Combined Heat and Power Catalog of Technologies ( biomass-combined-heat-and-power-catalog-technologies )

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EPA Combined Heat and Power Partnership Biomass CHP Catalog Table 5-5. Effect of Steam Output Conditions on Boiler Capital Costs Steam Conditions Boiler Cost Factor 150–250 psig 600–750 psig 1,250–1,500 psig Source: Matches, 2003. 1.0 1.15–1.25 1.5–2.0 O&M Costs Estimated non-fuel O&M costs for stoker and fluidized bed boiler systems are provided in Table 5-6 for the three steam system sizes, based on published data and discussion with manufacturers. The O&M costs are evaluated within the context of an integrated plant. Total O&M costs include the labor for the prep-yard, and labor, materials, and parts for the boiler system itself. Boiler system O&M estimates were based on an annual non-labor component for spare parts and maintenance equipment assumed to be 2 percent of boiler capital costs. Variable costs for chemicals, water, and electricity needed to run blowers and auxiliary equipment were assumed to be approximately $0.20 to $0.25 per thousand pounds of steam output. Table 5-6. Annual O&M Costs for a Biomass-Fueled Steam Plant Stoker Boiler Integrated Steam Plant Characteristics Steam output (lb/hr) Prep-yard labor Boiler section O&M Total Annual O&M Total Annual O&M ($/1,000 lb Steam)* 20,000 $400,000 $160,000 $560,000 $3.55 165,000 $320,000 $1,095,000 $1,415,000 $1.09 175,000 $320,000 $1,190,000 $1,510,000 $1.09 250,000 $320,000 $1,110,000 $1,430,000 $0.73 260,000 $320,000 $1,205,000 $1,525,000 $0.74 Fluidized Bed Integrated Steam Plant Steam output (lb/hr) 20,000 Prep-yard labor $400,000 Boiler section O&M $260,000 Total Annual O&M $660,000 Total Annual O&M, ($/1,000 lb Steam)* $4.19 *Based on 90 to 95 percent steam system capacity factor. Source: Based on data from Antares Group, Inc., 2003; discussions with developers. As shown in Table 5-6, the two boiler types are assumed to have the identical prep-yard labor requirement for the same output. The 100 tons/day plant uses a less automated system, so the labor requirement is higher than for the larger plants using an automated prep-yard. On a unit cost basis, O&M costs are higher for the fluidized bed boiler in the 100 tons/day size, but equal to the stoker boiler O&M costs for the two larger sizes. Commercialization Status Stoker boilers have long been a standard technology for biomass as well as coal, and are offered 5. Biomass Conversion Technologies 40 100 Biomass Fuel Feed (tons/day) 600 900

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