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Transforming Waste Heat to Power through Development of a CO2

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Transforming Waste Heat to Power through Development of a CO2 ( transforming-waste-heat-power-through-development-co2 )

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(1) (2) (3) (4) Figure 5: Field testing of the Echogen 250 kW demonstration system ─ (1) the system skid completed factory assembly and checkout with our systems integration partner, (2) was shipped by truck to the AEP Dolan Technology Center test site (Groveport, OH), where (3) the system was installed, and (4) has achieved net power output during field testing in 2010. heat source, and condenser water temperature. Specific tests were conducted to check out system controls for fully automated start/stop, alarm, shutdown, process adjustment, and power grid synchronization. Performance data collected during characterization testing included temperature, pressure and mass flowrate data to calculate heat transfer effectiveness and pressure drop for all heat exchangers, system pump, turbine, and electrical generation performance, and measurement of auxiliary loads. Net power has been successfully exported to the AEP test grid. Test results have been compared to cycle model calculations to verify actual versus predicted performance. In general, measured system and component performance has been within expectations. The results of these comparisons have provided confidence in prediction capabilities for system optimization, off design point operation, and system sizing and component scale-up for planned multi-megawatt class thermal engines for utility scale applications. Testing for the remainder of 2011 will include further system optimization. After test completion at AEP later this year, the thermal engine is scheduled to be redeployed to a customer facility for long term durability and reliability tests. For this testing, a finned tube waste heat exchanger, installed in the customer’s exhaust duct, will be used for heat input to the cycle. 7

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