ORC WASTE HEAT RECOVERY SYSTEM WITH A TESLA-HYBRID

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ORC WASTE HEAT RECOVERY SYSTEM WITH A TESLA-HYBRID ( orc-waste-heat-recovery-system-with-tesla-hybrid )

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Table 5-1: Working fluid feed pump attributes. Attribute Model Maximum differential pressure Minimum Temperature Rate Capacity at Speed Value SGL 1.5 1.03 MPa -34 °C 121 L/min Manufacturer Blackmer Maximum Outlet Pressure 3.62 MPa Seals PTFE Encapsulate Silicon/HNBR Rated Speed 1750 RPM Early testing showed the PTFE O-Rings did not seal correctly from the factory and leaked working fluid to the atmosphere. Neoprene seals deemed safe when used with the working fluid at temperatures near the condensate return of the system were installed and the leak corrected. It is also noted the vane pump made a very audible clicking sound when running at slow speeds. The noise is believed to be caused by “vane chatter” as explained by Badr et el. [47]. 5.2 Vaporizer The thermal constraints of the vaporizer could be met by a number of different heat exchanger styles. Shell-and-tube heat exchangers to meet a 250 kW duty were cost prohibitive to the project and the size of an adequately sized shell-and-tube heat exchanger was quite large which would require a substantial increase in refrigerant charge. However, shell and tube heat exchangers impart a relatively small pressure drop on the working fluid. They primarily rely on surface area to transfer heat between the hot and cold fluids. 24

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