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Table E-1. Energy Content of U.S. Industry’s Chemical Emissions EXECUTIVE SUMMARY Mining Agriculture Landfill Petroleum systems Petroleum refinery Natural gas systems Chemicals (Cl2 production) Industry Oil & gas, mining, waste combustion, industrial fossil combustion, miscellaneous industrial processes Total NMVOC Total energy content Gas CH4 CH4 CH4 CH4 H2 CH4 H2 CO NMVOC Emissions (Tg) 2.89 7.72 12.532 1.01 0.02 5.59 0.29 10.3 7.27 PJ 161 430 698 Energy 56 10 311 42 104 368 2180 Trillion Btu 153 408 662 53 295 40 99 349 2066 9 Energetics Incorporated [34] investigated opportunities to reduce energy use and loss in U.S. manufacturing and mining industries. This analysis summarizes these findings to quantify thermal emissions. Table E-2 describes the origins of U.S. industry emissions and shows that these emissions have 10,500 PJ, or 10 Quads of potential energy. This represents approximately 30.8% of the total energy used in United States industry. Table E-2. Energy Content of U.S. Industry’s Thermal Emissions Item # 1 4 10 18 19 Description of Opportunity Heat recovery from drying processes (chemicals, forest products, food processing) Area Waste heat recovery from gases and liquids in chemicals, petroleum, and forest products, including hot gas cleanup and dehydration of liquid waste streams Waste heat recovery from gases in metals and non-metallic minerals manufacture (excluding calcining), including hot gas cleanup Waste heat recovery from calcining (not flue gases) Heat recovery from metal quenching/cooling processes Total Estimated Energy Available (TBtu) ~7,000 (7400 PJ) ~3700 (3900 PJ) ~1600 (1700 PJ) >10,000 (10,500 PJ) Estimated Recovery Efficiency ~12% ~10% ~15% Estimated Recovery Opportunity (TBtu) 851 ( 898 PJ) 377 (400 PJ) 235 (250 PJ) 74 (78 PJ) 57 (60 PJ) 1594 (1680 PJ) Economic Benefit if Realized, $ Billion (2005) $2.15B $1.24B $1.23B $0.16B $0.28B $5.06B 2 Includes energy captured from CH4 that is currently flared. ivPDF Image | Analysis for Recovering Energy from Industrial Waste Heat
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