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2.6 Increasing production Mulgrave Central Mill, Australia When Mulgrave Central Mill installed Alfa Laval M30 plate heat exchangers in its raw sugar plant, the capacity of the evaporation system increased by 2.5% to 5%. Debottlenecking It is not uncommon to find limitations in boiler or cooling capacity that hamper production rates. Waste heat recovery can be an easy way to resolve these bottlenecks. Recovering heat means the load on the cooling and heating systems is reduced and the free capacity can be used for increased production. Space constraints Alfa Laval’s compact heat exchangers are a perfect match when space is the limiting factor for increased production. The high efficiency and small footprint means they offer much higher capacity per square meter than shell-and-tube heat exchangers. Higher by-product production rates In some processes, such as sugar production from sugar cane, coke oven gas refining, and sugar-based ethanol production, combustible by-products are burned to generate process steam and heat. With the introduction of a heat recovery system, the need to burn by-products as fuel may be reduced and they can be sold instead. Some Alfa Laval customers have started profitable biomass pellet operations, or gasification-based chemicals production. 24PDF Image | Waste heat recovery Optimizing
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