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Chapter 8 Reliability Testing and Results PREPARATION: In the preparation work the main focus is on setting up the system (Green machine, hot water loop and cold water loop) parameters for smooth running of the GM for reliability and performance tests. GM SETUP PARAMETERS: GM setup parameters already come with default factory settings which are good for normal operation conditions and need no change in the settings. GM setup has six Human Machine Interface (HMI) screens; of which only three screens are important for setup and startup. The six HMI screens are “Setup”, “Startup Parameters”, “Options”, “Machine Defaults”, “PLC I-O” and “Veris Setup”. Among these six screens first three are only considered for setup and start of GM which are explained in detail in below tables, the rest of three screens are also shown for reader’s reference. 1. Green Machine HMI screen: “Setup” GM setup parameters screen is shown in Figure 5 and the parameters are explained in detail in Table 5 below. Table 5: GM setup parameters table with range and default values Parameter and Description ENTER MINIMUM HZ RANGE: This is the GM pump minimum frequency ENTER MAXIMUM HZ RANGE: This is the GM pump maximum frequency MIN KW NET OUTPUT: This is the GM minimum net power output MAX EXP PRESSURE: This is the maximum expander inlet pressure EXP DIF PRESSURE MIN: This is the minimum expander differential pressure HW SHUTDOWN TEMP F: This is the maximum hot water supply temperature Range 15Hz to 30Hz 30Hz to 60Hz 5kW to 25kW 130PSI to 200PSI 0PSI to 70PSI 190F to 250F Default Value 22.0Hz 58.0Hz 10.0kW 185PSI 32PSI 235F DELTA T SHUTDOWN: This is the hot water and cold water supply temperature difference 50oF to 80oF 80oF ENTER “ON GRID”: This is the expander RPM at which it should go on grid 1400rpm to 1800rpm 1730rpm ENTER MAXIMUM KW: This is the maximum gross power output required from the GM. 10kW to 50kW 50.0kW 31PDF Image | Optimizing Heat Recovery Systems for Power Generation in Rural AK
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