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Figure 11: Green machine HMI screen-shot during reliability test operation GREEN MACHINE SHUTDOWN DURING RELIABILITY TEST: One January 3rd 2012, during the reliability test, GM automatic shutdown was observed. The shutdown occurred very frequently (nearly 7 times) and the “Alarms” list of the HMI screen showed the shutdown reason was due to “Expander high pressure switch limit has been exceeded”. When contacted with the ElectraTherm (GM manufacturer), they noticed that the expander high pressure switch malfunctioning. Expander high pressure switch is one of many safety features of GM which will turn-off the GM when the high pressure of the working fluid exceeds beyond the designated limit (see Figure 1). To continue with the reliability test we have bypassed the expander high pressure switch and started the GM again. The rest of the reliability test was smooth without any glitch. The frequency of “Expander high pressure switch” failure is very rare and according to experts those types of switches will work for lifetime without failure. However ElectraTherm has sent us new high pressure switch which will be installed into GM after all the tests at UAF are completed and ready to be shipped to village location for permanent installation. 41PDF Image | Optimizing Heat Recovery Systems for Power Generation in Rural AK
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