Optimizing Heat Recovery Systems for Power Generation in Rural AK

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Optimizing Heat Recovery Systems for Power Generation in Rural AK ( optimizing-heat-recovery-systems-power-generation-rural-ak )

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BTU meters Cold water pump 3-way butterfly valves Check valve Detailed description of size and given in Table-2 reason for selection is Appendix IIB Preliminary Components Selected for the Testing System Component Size Reason for selection Green machine (GM) Max power output: 50kW Min power output: 5kW Hot water supply temperature range: 180oF to 250oF. Cold water supply temperature range: 40oF to 110oF Only commercial unit available in market at that time which can recover heat to power from stationary diesel engine jacket water temperatures (200oF) Hot water boiler Boiler was rated for 2400MBTU/hr output with hot water temperature variation from 155oF to 235oF. i. Based on the heat load requirement for GM. At this stage the GM was supposed to be 50kW. At 7.0% efficiency of GM the GM would need 2400MBTU/hr of heat input. ii. Ability to change hot water temperature supply to GM from 155oF to 235oF Cooling tower Delta cooling tower model number T-150I, Induced draft cooling with cooling capacity of 150ton (1800MBTU/hr) i. Based on the cooling load requirement for GM of 1800MBTU/hr VFD pump for hot water loop i.Bell & Gossett 20hp pump (1750rpm) rated for VFD operation. ii. Rated for 250gpm and head of 116feet of water i. Pump was selected based on the pressure drop in the hot water piping calculated using pressure drop across various components (e.g. boiler, 4”pipe, GM heat exchanger etc.) ii. VFD pump is used to test the GM for various flow rates of hot water. 80

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