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Inverter Components/Design (Tier-2 TIO) • Incorporate emerging new componentry, such as room-temperature superconductors, silicon carbide switching devices, advanced magnetics, and longer-lived capacitors; advanced surge suppression; improved modeling and design optimization; and the development of fully integrated circuitry—new micro-chips to simplify designs, improve reliability, and reduce losses. • Employ modeling, simulation, and prototype hardware development to completely redesign inverters for high-volume manufacturing with higher efficiencies and greater reliabilities. New algorithms for switching modulation, management of islanding, and interactions among parallel inverters for microgrid control will be developed and analyzed. Inverter Packaging/Manufacturing (Tier-2 TIO) • Develop new active and passive heat-rejection and thermal-management designs using air and liquid. Analyze new designs using finite-element simulations, infrared imaging, and other laboratory measurements. • Develop integrated interconnect switches to reduce system componentry. Inverter Integration (Tier-2 TIO) • Use the advantages of various types of communications systems, including spread-spectrum and power-line carriers. Assess and develop data acquisition and communication requirements. • Work with standard-setting bodies (i.e., UL, IEEE, IEC, CEC) to develop communications protocols, integrated communications capabilities, proper codes and standards for inverter and system-level functionality, system-level controls for the overall PV system, and third-party certification of inverters and PV systems. Other BOS (Tier-2 TIO) • Introduce system-level integration into building energy management by developing “smart” controllers and breakers, providing load management, including prioritization of critical loads; enhanced safety; and opportunities to include storage in building energy systems. These smart controllers can also be the hub for system-level data acquisition and performance monitoring. • Develop advanced array structures for building-integrated and other applications to minimize connections and associated labor, using snap-together elements, jacks for retrofits to existing roofs, and advanced materials such as polymers, synthetics, or composites. • Develop efficient, flexible DC-to-AC conversion, making any arbitrary PV array and inverter connection possible, and allowing easy expansion of systems and interchange of any components within a system. Systems Engineering and Integration (Tier-1 TIO) During the five-year time frame of this plan, the Solar Program will work with industry partners to develop a new systems-manufacturing paradigm for PV systems, facilitating more factory integration and standardization, and less field integration of systems. This approach spans all PV market sectors and applies to all reference systems listed in this document. System Manufacturing and Assembly (Tier-2 TIO) • Develop standardized specifications and test procedures for system components and integration in the context of high-volume manufacturing. • Develop integrated, system-level diagnostics in the context of Quality Assurance/Quality Control programs. • Design optimized surge suppression throughout the system to improve overall system reliability and increase lifetimes. 55PDF Image | Solar Energy Technologies Program
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