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MODULAR CHEMICAL REACTOR

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MODULAR CHEMICAL REACTOR ( modular-chemical-reactor )

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1 5,385,712 2 member disposed between the convergence chamber and the second seal chamber. The ?rst seal chamber tapers from wide to narrow in adirectionfromthe?rstendattheperipheryoftheseal MODULAR CHEMICAL REACTOR BACKGROUND OF THE INVENTION The present invention relates to chemical reactors. 5 housing to the second end. The tubular member has a More particularly, the invention relates to modular chemical reactors having the same outside dimensions and different internal volumes. Althoughthepriorartincludesdescriptionsofmany different types of chemical reactors, there is no provi sion for varying the internal volume of the reactors withinthesame-sizereactorhousing,norforproviding such reactors with interhcangeable screen seals. The present invention addresses and meets these and other needs apparent to those skilled in the art. SUMMARY OF THE INVENTION substantially uniform width and cross-sectional area. The tubular member connects the second end of the ?rst seal chamber to the ?rst end of the convergence chamber. The second seal chamber tapers from narrow to wide in a direction from the ?rst end adjacent the perforated member to the second end at the periphery of the seal housing.Thesecondsealchamberissubstantiallylarger thanthe?rstsealchamber. In general, the present invention in one aspect pro vides a double-sided screen seal for a modular chemical reactor.Themodularsealcomprisesasealhousing,a20 sameoutsidedimensions; ?rstsealchamberhaving?rstandsecondends,asecond seal chamber having ?rst and second ends, a conver gence chamber having ?rst and second ends, a tubular (b)disposinga?rstreactionchamberinthe?rstreac torhousing;and (c)disposingasecondreactionchamberinthesecond reactor housing, the second reaction chamber being member connecting the ?rst seal chamber and the con vergencechambertooneanother,anda?atperforated25 substantiallylargerthanthe?rstreactionchamber. member disposed between the convergence chamber and the second seal chamber. The ?rst seal chamber tapers from wide to narrow in adirectionfromthe?rstendattheperipheryoftheseal housing to the second end. The tubular member has a substantially uniform width and cross-sectional area. The tubular member connects the second end of the ?rst seal chamber to the ?rst end of the convergence chamber. The second seal chamber tapers from narrow to wide inadirectionfromthe?rstendadjacenttheperforated member to the second end at the periphery of the seal housing.Thesecondsealchamberissubstantiallylarger than the ?rst seal chamber. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view of a double-sided screen seal made in accordance with the principles of thepresentinvention. FIG. 2 isa cross-sectional view of a ?rst embodiment of a modular chemical reactor made in accordance with theprinciplesofthepresentinvention. FIG. 3 is a cross-sectional view of a second embodi 35 mentofamodularchemicalreactormadeinaccordance withtheprinciplesofthepresentinvention. FIG. 4 isan isometric view of a plurality of reactors made in accordance with the ?rst embodiment of the present invention, connected in series. FIG. 5 is an isometric view of a plurality of reactors made inaccordancewiththesecondembodiment ofthe present invention, connected in series. DETAILED DESCRIPTION OF THE INVENTION The term “diameter” as used herein is de?ned as follows: For a circular or cylindrical object, the diameter as In a second aspect the invention provides a plurality of modular reactors having the same outside diameter and having internal reaction chambers of different in sidediameters.Thepluralityofreactorscomprisea?rst reactor, a ?rst reaction chamber disposed within the 45 ?rst reactor, a second reactor having the same outside diameter as the ?rst reactor, and a second reaction chamber disposed within the second reactor. The sec ond reaction chamber has an internal diameter substan 15 for fabricating modular reactors having the same out side diameter and different internal diameters. The methodcomprisesthefollowingsteps: ordinarilyde?ned;viz.,alinesegmentpassingthrough tiallydifferentfromthatofthe?rstreactionchamber. 50 thecenterofthecircleorcylinderfromonesidetothe In a third aspect the present invention provides a modularchemicalreactorcomprisingareactorhousing having ?rst and second identical and interchangeable ends.A ?rstmodularsealnutisconnectedtothe?rst end of the reactor housing, and a second modular seal 55 nut to the second end of the reactor housing. other. For alother geometrical con?gurations, the diame ter is de?ned to be the maximum width of the object represented. From the foregoing de?nitions itfollows and isto be understood that, as used herein, the term “diameter” does not necessarily denote or imply that the object beingdescribediscircularorcylindrical. The ?rst and second modular seal nuts are identical and interchangeable. Each seal nut has internal threads. Both ends of the reactor housing have external threads constructed and arranged to mesh with and engage the 60 which is shown a double-sided screen seal, made in internal threads on the modular seal nuts. Each modular seal nut encloses a double-sided screen seal. The screen seal comprises a seal housing, a fu'st sealchamberhaving?rstandsecondends,asecondseal accordancewiththeprinciplesofthepresentinvention, and generally designated by the numeral 2. chamberhaving?rstandsecondends,aconvergence65 ondends4aand4b,respectively;asecondsealchamber chamber having ?rst and second ends, a tubular mem ber connecting the ?rst seal chamber and the conver gence chamber to one another, and a ?at perforated 5 having ?rst and second ends 50 and 5b, respectively; a convergence chamber 6 having ?rst and second ends 60and6b,respectively;atubularneck8connectingthe In a fourth aspect the invention provides a method (a) providing ?rst and second reactors having the More speci?cally, reference is made to FIG. 1, in The screenseal2comprisesasealhousing3inwhich are disposed a ?rst seal chamber 4 having ?rst and sec

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