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Powerhouse Waste Heat to Energy Project Final Report The actual building heating loads for the concrete and steel powerhouses currently extract up to 500,000 BTU/hr from the engine jacket water waste heat system. EPSI recommends continuing to serve the building heating loads from the existing jacket water waste heat system. EPSI, through facility personnel and manufacturers data, was able to determine normal operating conditions for the following units. All evaluation calculations will be based upon 75% unit loading. Units 8 and 9 are not included in this evaluation but are factored into the unit dispatch schedule to support the town loads such that Units 10, 11, 13 only turn on when 75% loading on these units can be expected. Unit 10 – Wartsilla 12V32 Hours per year operation: 4,380 Typical operating load: 75% - 4 MW Heat Rejected to Jacket Water @ 75% loading: 3,586,000 BTU/hr Jacket Water peak temperature and flow at ORC: 195F @ 440 GPM Heat Rejected to Exhaust Gas @ 75% loading: 5,775,000 BTU/hr Exhaust Gas peak temperature and flow at ORC: 300F @ 221 GPM Unit 11 – Wartsilla 12V32 Hours per year operation: 4,380 Typical operating load: 75% - 4 MW Heat Rejected to Jacket Water @ 75% loading: 3,586,000 BTU/hr Jacket Water peak temperature and flow at ORC: 195F @ 440 GPM Heat Rejected to Exhaust Gas @ 75% loading: 5,775,000 BTU/hr Exhaust Gas peak temperature and flow at ORC: 300F @ 221 GPM Unit 13 – Cat C280 Hours per year operation: 1,000 Typical operating load: 75% - 3.3 MW Heat Rejected to Jacket Water @ 75% loading: 2,798,000 BTU/hrJacket Jacket Water peak temperature and flow at ORC: 195F @ 440 GPM Heat Rejected to Exhaust Gas @ 75% loading: 5,789,000 BTU/hr Exhaust Gas peak temperature and flow at ORC: 300F @ 221 GPM Total plant operating heat capacity (all units jacket water + all units exhaust gas @ 75% loading): 27,309,000 BTU/hr Total plant heat capacity (Total plant operating heat capacity minus building heat load) for ORC: 26,809,000 BTU/hr. Actual current available heat (based on today’s town system electrical loads = one Wartsila jacket water plus one Wartsila exhaust gas minus building heat loads) for ORC: 8,861,000 BTU/hr. 10/22/2012 P a g e | 2-8PDF Image | Powerhouse Exhaust Gas Waste Heat to Energy Project
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