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Powerhouse Waste Heat to Energy Project Final Report they provide the most complete package including all necessary controls and monitoring that other manufacturer’s do not offer. Furthermore, by comparison the Cain units are much easier to maintain, ensuring long project life. Below are the costs, fuel displacements, and estimated payback periods for both waste heat systems now and into the future. Project Phase I (Engine Jacket Heat Only – 4 x 50 kW Electratherm Green Machines) 2QH :DUWVLOD UXQQLQJ # 0: 8QLWV DQGRU &XUUHQW 'D\ ORDGV Initial Cost: $1,889,381 (reduced from previous estimate based on different units and installation moved to first floor from second floor). Annual Cost: $10,000 Total Annual net energy payback @ 8,322 hours = 649,116 kWh Total Annual Fuel Displacement Payback (based on 16 kWh/gallon) = 40,570 gallons Approximate Payback Period with fuel @ $3.80/gallon = 13 years Approximate Payback Period with fuel @ $4.80/gallon = 10.5 years :DUWVLODV RU :DUW&DW UXQQLQJ 7RZQ ORDG PLQLPXPV DSSUR[LPDWHO\ 0: WKURXJKRXW \HDU Annual Cost: $20,000 Total Annual net energy payback @ 8,322 hours = 1,298,232 kWh Fuel Displacement Payback (based on 16 kWh/gallon) = 81,140 gallons Approximate Payback Period with fuel @ $3.80/gallon = 6.5 years Approximate Payback Period with fuel @ $4.80/gallon = 5.5 years Project Phase II (Exhaust Gas Heat Only) 2QH :DUWVLOD UXQQLQJ # 0: 8QLWV DQGRU &XUUHQW 'D\ ORDGV Initial Cost: $4,948,365 Annual Cost: $21,000 Total Annual net energy payback @ 8,322 hours = 1,389,774 kWh Total Annual Fuel Displacement Payback (based on 16 kWh/gallon) = 86,860 gallons Approximate Payback Period with fuel @ $3.80/gallon = 16 years Approximate Payback Period with fuel @ $4.80/gallon = 12.5 years :DUWVLODV RU :DUW&DW UXQQLQJ 7RZQ ORDG PLQLPXPV DSSUR[LPDWHO\ 0: WKURXJKRXW \HDU Annual Cost: $42,000 Total Annual net energy payback @ 8,322 hours = 2,779,548 kWh Fuel Displacement Payback (based on 16 kWh/gallon) = 173,722 gallons Approximate Payback Period with fuel @ $3.80/gallon = 8 years Approximate Payback Period with fuel @ $4.80/gallon = 6 years 10/22/2012 P a g e | 5-14PDF Image | Powerhouse Exhaust Gas Waste Heat to Energy Project
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