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ESG1 EXHAUST STEAM GENERATOR The fully packaged ESG1 is selected from 48 pre-engineered standard models with output capabilities of 20 to 500 boiler hp and operating steam pressures from 3 to 450 psig. The ESG1 is shipped complete, ready for operating as either a primary or supplementary steam source. The ESG1 package is made up of three basic sections: • finned tube heat transfer section • steam flash circulating drum assembly • modulating full port exhaust bypass system OPERATION & CONTROL Full operating steam pressure from a cold start in less than 10 minutes. The integral forced circulating water pump continually circulates high temperature water from the steam flash drum assembly to the heat transfer core assembly. Btu is transferred from the exhaust to a high flow superheated water/steam mixture. The super-heated water is returned to the steam drum which contains dry pipe, baffles, and lance assemblies, where it flashes into 99% dry stream as its exits out to the system. As the water is generated into steam and exits the boiler, the modulating boiler feedwater system controls continuous feedwater flow for constant drum water level control. Fail safe controls are built in for full exhaust bypass in the event of electrical or pneumatic loss. The steam pressure controller maintains the operating steam pressure as it con- trols the modulating exhaust bypass assembly. This provides solid operating steam pressure under various operating steam load demands. QUALITY CONTROL The ESG1 is manufactured, tested, and stamped in accordance with the requirements of Section I of the ASME Boiler and Pressure Vessel Code, and National Board. Boiler trim includes all safety controls and alarms to meet state and federal codes. Final assembly, electrical wiring, and factory adjustments are completed under a strict set of guide lines. Engine Exhaust Application • Capacity: 400kW – 7MW • Entering gas temps: 600 – 1,600°F • Heat sink types: Supplemental steam demand and/or primary steam source for steam heating or process steam. OPTIONAL COMPONENTS Continuous Blowdown with Intermittent Conductivity Sampling Assembly Maximize boiler efficiency by periodically sampling surface blowdown water and controlling total dissolved solids. Maintaining optimal levels of concentrations will control the costs of water, energy, and chemicals. Assembly includes: motorized valve, probe, and piping assembly. 4 Automatic Sootblower Sootblowers are available either as a manual push button start or fully automatic with timed sequencing. Sootblowers are considered when firing with fuel oil and/or incomplete combus- tion. Sootblowers are also considered when manual cleanings are not feasible in order to maintain peak performance. Hinged Access Door for full heating surface inspection Hinged access doors are considered when firing with fuel oil and/or incomplete combustion requiring full access on a regular basis for manual cleaning. A hinged access door can be incorporated for 100% finned tube viewing and attention.PDF Image | Powerhouse Exhaust Gas Waste Heat to Energy Project
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