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A.2 Calculation of Waste Heat Losses in Different Applications Glass Industry Table A2.1 - Assumptions Used for Calculating Glass Melting Energy Consumption and Exhaust Gas Waste Heat Losses Glass Flat Glass Container Glass Pressed and Blown Glass Insulation Fiber Textile Fiber Production (tons/year)a 5,000,521 4,500,469 500,052 9,586,500 1,437,975 5,751,900 1,917,300 479,325 2,484,182 645,887 844,622 869,464 124,209 1,915,200 1,436,400 402,192 76,608 1,124,800 Recuperative Melter Oxy-Fuel 44,992 Natural Net Gas Electricit (10^6 y (10^6 Btu/ton)a Btu/ton)b 9 0 6 1 8 0 5 1 4 1 - 3 6 ND 12 ND 4 ND - 10 - 8 7 - 6 - 10 - 6 - Fossil Fuel Consumption (TBtu) 38 3 11 27 8 4 10 3 3 0 11 0 118 Assumed Average Exhaust Temperaturec °F °C 800 427 800 427 800 427 800 427 2,600 1,427 800 427 2,400 1,316 2,600 1,427 1,800 982 2,600 1,427 1,800 982 2,600 1,427 Regenerative Electric Boost Regenerative Electric Boost Oxy-Fuel Electric Melter Regenerative Direct Melter Oxy-Fuel Electric Melter Electric Melter Recuperative Melter Oxy-Fuel Total 20,111,203 1,079,808 a. Energetics 2002, Energy and Environmental Profile of the US Glass Industry. p. 56 b. Energetics 2002, p. 56. Based on conversion factor of 3412 Btu/kWh. Does not include electricity-related losses. c. Exhaust temperatures from regenerative, recuperative, and direct melters based on temperatures reported by Ross, 2004. Glass Melting Technology: A Technical and Economic Assessment, p. 185, Exhaust temperatures from oxyfuel furnaces based on temperatures reported by BCS 2006, Engineering Scoping Study of Thermoelectric Generator Packages for Industrial Waste Heat Recovery, p. 28 A-6PDF Image | Waste Heat to Energy Tech Opportunities in US Industry
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