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determine which waste heat exchanger (WHX) configuration would be the most cost- and performance-effective: • One heat engine with one WHX supplied by three gensets (1 x 1 x 3 configuration) • One heat engine with three smaller WHXs; one per genset exhaust duct (1 x 3 x 3 configuration) Waste Heat to Power (WH2P) for Energy-Intensive Manufacturers As manufacturers worldwide face an increasingly competitive environment, they seek out opportunities to reduce costs. With today's fluctuating energy prices, often this means investment into cost-effective energy saving technologies and practices that will reduce operating costs while maintaining or increasing product quality and yield. Energy-efficient technologies often include additional benefits, such as increasing productivity or achieving ENERGY-INTENSIVE MANUFACTURING FACILITY future or current environmental goals, thus reducing the regulatory "burden". Waste heat can be captured from an array of industrial processes through waste heat recovery technology. For large energy consumers in the industrial sector, waste heat recovery opportunities are found in their respective steam generating and direct- fired heating processes (e.g., furnaces, kilns, etc.). Prospective industrial customers include chemical processing, oil and gas exploration and transmission, petroleum refining, iron, steel, glass, cement, pulp and paper, and power generation (e.g., older fossil fuel fired generation assets and simple or combined cycle power generation), typically operating with large sources of energy loss from hot exhaust gases and residual heat in liquid product streams. Waste heat recovery represents the greatest opportunity for reducing energy loss in these industries while simultaneously reducing their carbon footprint and associated greenhouse emissions with improved overall energy production efficiency. An sCO2 heat engine with a waste heat exchanger installed into the hot process exhaust duct can enable industrial users to ENERGY-EFFICIENT MANUFACTURING FACILITY Figure 6: Supercritical CO2 heat engines allow energy- intensive manufacturers across all economic sectors to improve their operating and bottom line performance by reducing their grid power demand. (Modified from Ref. 8). 6PDF Image | Waste Heat to Power WH2P Applications using SCO2
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