Waste Heat to Power WH2P Applications using SCO2

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Waste Heat to Power WH2P Applications using SCO2 ( waste-heat-power-wh2p-applications-using-sco2 )

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Exemplary Steel Plant Analysis Steel manufacturing facilities consume large quantities of thermal and electrical power in the processing of raw ores and scrap steel into new slabs for hot rolling into sheet steel. Typical heat sources found in steel mills include: reheat furnace flue gas, coke oven flue gas, blast furnace stoves flue gas, and power boiler flue gas. As an example, consider a hot strip steel mill operation reheats steel slabs prior to hot rolling. After preheating furnace combustion air, 1,000 oF flue gas is discharged to atmosphere. A direct flue gas-to-sCO2 waste heat exchanger installed downstream of the existing combustion air heater absorbs waste heat energy and delivers the heated sCO2 to a sCO2 heat engine. The heat engine converts thermal power into electrical power. The subsequent electrical power savings reduces the effective furnace operating cost from $8.60/ton to $6.79/ton of steel processed. The detailed waste heat to power analysis is summarized in Tables 4 and 5. Table 4: Reheat Furnace Operation Process Parameter Furnace sCO2 Heat Engine Furnace with sCO2 Heat Engine Steel Charge (ton/h) 134 Fuel Flow (mmBTU/h) 262 Fuel Cost ($/mmBTU) 4.40 Operating Cost ($/ton) 8.60 Flue Gas Mass Flow Rate (lb/h) 250,200 Flue Gas Temperature (oF) 1,000 Thermal Power Recovered (kWth) 0 Electrical Power Generation (kW) 0 Table 5: Project Economics Parameter sCO2 Heat Engine Power (kWe) Total Installed Cost ($000) Annual Operating Hours Value of New Power ($/kWh) Annual Cash Flow from New Power ($000) Simple Payback without Incentives (yrs) CO2 Emissions Avoided (tons/yr) Potential Carbon Credit Value ($000 at $15/ton) --- --- --- --- --- --- 16,600 3,730 134 262 --- 6.79 250,200 226 --- --- Value 3,730 8,200 8,300 0.065 2,012 4.0 20,742 311 8

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