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Appendix: Waste Heat Streams Classified by Temperature Temperature Classification Waste Heat Source Characteristics Commercial Waste Heat to Power Technologies High (>1,200 oF) • Furnaces − Steel electric arc − Steel heating − Basic oxygen − Aluminum reverberatory − Copper reverberatory − Nickel refining − Copper refining − Glass melting • Iron cupolas • Coke ovens • Fume incinerators • Hydrogen plants • High quality heat • High heat transfer • High power-generation efficiencies • Chemical and mechanical contaminants • Waste heat boilers and steam turbines Medium (500 –1,200 oF) • Prime mover exhaust streams − Gas turbine − Reciprocating engine • Heat-treating furnaces • Ovens − Drying − Baking − Curing • Cement kilns • Medium power-generation efficiencies • Chemical and mechanical contaminants (some streams such as cement kilns) • Waste heat boilers and steam turbines (>500 oF) • Organic Rankine cycle (<800 oF) • Kalina cycle (<1,000 oF) Low (< 500 oF) • Boilers • Ethylene furnaces • Steam condensate • Cooling Water − Furnace doors − Annealing furnaces − Air compressors − IC engines − Refrigeration condensers • Low-temperature ovens • Hot process liquids or solids • Energy contained in numerous small sources • Low power-generation efficiencies • Recovery of combustion streams limited due to acid concentration if temperatures reduced below 250 oF • Organic Rankine cycle (>300 oF gaseous streams, >175 oF liquid streams) • Kalina cycle (>200 oF) Last Updated: May 30, 2012 9PDF Image | WASTE HEAT TO POWER SYSTEMS
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