CHEMICAL REACTOR SYSTEM AND METHOD REGENERATIVE TURBINE

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CHEMICAL REACTOR SYSTEM AND METHOD REGENERATIVE TURBINE ( chemical-reactor-system-and-method-regenerative-turbine )

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US 2012/0071702A1 Mar.22,2012 devicesforimplementingtheoperationalmethodsexplained [0053] NotethatalthoughFIGS.1Aand1Bdepictdiscrete herein. Other con?gurations of the apparatus are possible using other equipment, detectors and controllers not shoWn, or not using some of the shoWn apparatus subsystems or components. To accommodate possible physical con?gura tionchangestotheapparatus,thecontrollerlogic101ithose programminginstructionpertainingtotheinstalledapparatus and controller 100 device identi?cation, state detection, con trol and task distribution4can be altered such as by upload ingtheprogramtoanexternalcomputerordeviceforstorage, requiredmodi?cationandsubsequentdoWnloadbacktocon trollerlogicPLC 211.Alternately,separateinstancesofappa ratus con?guration speci?c controller logic 101 can be stored locally in the controller 100 or in an external computer or device,tobeuploadedorexecutedasrequiredbythecontrol ler logic PLC 211. Additionally, it may be necessary to change the operational sequence of the apparatus for a par ticular application. Carbon dioxide reduction logic 106* suchastheorderofsensorordetectorevaluation,theorderof setpointmodi?cation,thealgorithmsforsetpointmodi?ca tion, or algorithms used to identify and recover from opera tional fault statesimay be stored in or accessible to and executedonthecontrollerlogicPLC 211.AsWithcontroller logic 101, a unique version of the carbon dioxide reduction logic 106 can be stored locally in the controller or on an external device or carbon dioxide reduction logic 106 can be uploaded to an external device or computer, modi?ed, and doWnloadedbacktothecontrollerlogicPLC 211.Inletpres sure setpoint 107 and discharge pressure setpoint 108 data that describe operational parameters such as pressure, tem perature and bubble properties, and pump motor speed set point109data,areprovidedasindividualvalues,independent or dependant values or value ranges or algorithms used to calculatevaluesorvalueranges,may be storedWithoracces sible to controller logic PLC 211 and can be uploaded and doWnloaded to an external device or computer. In each case, Where data or program code stored in or accessible to the controller logic PLC 211 is to be modi?ed, rather than uploading,modifyinganddoWnloadingexistingsetpointdata 107, 108, 109 controller logic 101 or carbon dioxide reduc tion logic 106 program code, itis also possible to access and modify this information on or accessible to the controller 100 directly using an external device or computer. In addition, an operator control panel (not shoWn) can be provided to alloW manualcontroloftheapparatus,manualentryofsetpointdata 107, 108, 109, manual manipulation of or interaction With controller logic 101 or carbon dioxide reduction logic 106, or manual control of invention subsystems or components directly, such as the pressure control valves 24, 80 or the variablefrequencydrive126. PLC’s in the controller 100, such as one for external link 118 and one for controller logic 211, as Well as others such as inlet pressure control PLC 200, discharge pressure control PLC 102, pump motor speed control PLC 104, these functions couldbecombinedinasinglePLC, apersonalcomputer(PC) suchasPC 119orothersimilardevice.Inaddition,Whilethe externallinkPLC 118andcontrollerlogicPLC 211,asWell as the other PLC’s 200, 102, 104 and PID’s including inlet pressure control PID 201, discharge pressure control PID 103 and pump motor speed control PID 105, are shoWn in FIGS. 1A andIE tobeincorporatedintoasinglecontroller,devices performing these functions could be installed in separate locations as part of separate controllersithis alternate con trol component arrangement may be likely Where the appa ratus is incorporated into a larger overall process or system. Also,Whilecontrollerlogic101andcarbondioxidereduction logic106aredepictedinFIGS.1A and1B asresidinginand executingonthecontrollerlogicPLC 211,itispossiblethat the controller logic 101 could reside in and execute on a different PLC, PC or other similar device than the one that storesandrunscarbondioxidereductionlogic106,andthese separatePLC oralternatedevicescouldalsoresideinseparate controllers.Similarvariationincomponentfunctiondistribu tion,groupingorplacementispossibleWiththeothersensor transmitter-indicator devices such as 40, 71, 110, 111, 112, 113, 114, 135, PLC 200, 102, 104 and PID 201, 103, 105 as Well. The controller 100 component arrangements and func tions rendered in FIGS. 1A and 1B are exemplary of stand alone,self-containedoperationandcontroloftheapparatus, for use as depicted When the system is con?gured and con nected upstream and doWnstream as shoWn, or as a design feature guide for different physical con?gurations of the invention or Where the invention is incorporated as a single element or step in a multi-function or multi-step process. Consequently, inthediscussionofthecontroller100 compo nentfunctionscontainedherein,itshouldbeunderstoodthat Where a particular PLC, PID or other device With speci?c functions is discussed, a PC, PLC or other functionally equivalent device could be substituted for the one described. Additionally,discretefunctionsperformedbythedescribed controller 100 component may be performed by another devicealongWithotherunrelatedfunctions. [0054] Individualsubsystemcontrolsandinstrumentation may begroupedinthecontroller100byrelatedfunctionand may be monitored and controlled as a group by a discrete individual PLC, PC or other similar device. This permits discrete subsystem data storage and programming. In this Way the addition, con?guration change or removal of sub systemsorsubsystemcomponentsrequiresonlytheaddition, change, reprogramming or deletion of those corresponding elements of the controller 100 directly responsible for the state detection or control of the affected subsystem or com ponent. [0052] TheexternallinkPLC118providesadirectconnec tion and controller 100 interface to an external device or computer, direct access to the data and program code stored on or With the controller PLC 211 from an external device, and logic for automated or externally directed upload and doWnload of carbon dioxide reduction logic 106 and control ler logic 101 and setpoint data 107, 108, 109. Where the apparatus is part of a larger system, the controller logic 101 can incorporate steps to accept directives from and report operationalparametervaluesandstatustoanexternalsystem, operationalsequenceinterruptionsandoperationalparameter computerordevice.Inthesecases,theexternallinkPLC 118 can be con?gured and programmed to marshal this external communication and control betWeen the external device or computerandthecontrollerlogicPLC 211. valuedatarequestsgeneratedbythesubsystemcontrollers PLC 200, PLC 102 and PLC 104. PLC 211 may also be used forhandlingandmaintainingoveralloperationalstatusinfor mationandrequestsforthisinformationtransmittedfromthe [0055] ControllerlogicPLC211executesthecontroller logic 101 and carbon dioxide reduction logic 106 program instructionsthatdirecttheoperationalsequenceoftheappa ratus subsystems, as previously described, and responds to externalcomputeroroperatorrequests.PLC 211alsohandles

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